2010-2013 Kawasaki Teryx 2 Repair Manual

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Type: Atv

Vendor:

Sku: 155130

Tags: 2010 2011 2012 2013 Atv Kawasaki Powersports Teryx 2 Teryx Models UTV

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Description

The Kawasaki Teryx 2, a robust two-seater side-by-side utility vehicle, was produced from 2010 to 2013. Engineered for reliability and rider comfort, this model features a liquid-cooled, 4-stroke, 749cc V-twin engine with Electronic Fuel Injection (EFI) for enhanced performance and throttle response. Its design prioritizes utility, making it suitable for recreational users, farmers, ranchers, and light industrial applications. The Teryx 2 is equipped with a selectable 2WD/4WD system, front differential lock, and a Continuously Variable Transmission (CVT) with engine braking, offering versatility across various terrains. Notable features include a compliant Roll Over Protective Structure (ROPS), dual front hydraulic disc brakes, and a single rear hydraulic disc brake, all contributing to its reputation for power and capability within its class. This comprehensive repair manual serves as an essential guide for the maintenance and repair of the 2010-2013 Kawasaki Teryx 2 (Two-Seater). Covering over 700 pages, it provides detailed information on all major systems, including the powertrain, chassis, electrical components, and bodywork. The manual includes step-by-step procedures for scheduled maintenance, diagnostics, and repairs, ranging from basic oil changes to complete engine and transmission overhauls. It also identifies specialized tools required for specific tasks and offers troubleshooting charts for common issues. This service manual is designed to empower owners, mechanics, and technicians with the knowledge needed to keep the Teryx 2 in optimal working condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Teryx 2

Model Variant:

Teryx 2 (Two-Seater)

Product Type:

Repair Manual

Codes

Chassis Codes:

KRT2"20" (refer to specific year for exact chassis code breakdown)

Engine Codes:

V-Twin OHV (Specific designation varies by year, e.g., KF620D)

👋 Introduction

Market Position

Category:

Side-by-Side (SxS) Utility Vehicle

Target User:

Recreational users, farmers, ranchers, and light industrial applications

Competitive Analysis

Competitors:

Polaris Ranger, Arctic Cat Prowler, John Deere Gator, Yamaha Rhino

Key Features

Vehicle Focus:

Reliability, utility, and rider comfort in a two-seater configuration.

Manual Value Proposition:

Provides essential information for maintaining and repairing the 2010-2013 Teryx 2, empowering owners to perform service and reduce reliance on dealerships.

📋 Manual Details

Coverage Areas

Years Covered:

2010, 2011, 2012, 2013

Page Count

Approximate Pages:

Manual Type

Type:

Factory Service Manual (FSM) / Comprehensive Repair Manual

Language

Language:

English

Format

Format:

Printed

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Transmission (CVT), Final Drive

Chassis:

Frame, Suspension (Front and Rear), Steering System, Braking System, Wheels and Tires

Electrical:

Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiring Diagrams, EFI/ECU Diagnostics

Bodywork:

Body Panels, Seats, Roll Cage, Body Trim, Body Maintenance

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication, Brake Adjustments, Valve Clearance Checks

Diagnostics:

Troubleshooting Charts, Symptom-Based Diagnostics, Electrical System Diagnostics, EFI Code Interpretation

Repair:

Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Technical Depth

Depth:

Comprehensive coverage from basic preventative maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics.

📊 Manual Specifications

File Format

File Type:

Printed Book

Print Quality

Paper Quality:

High-quality, durable paper stock designed for workshop environments

Print Resolution:

Clear, legible text and high-resolution diagrams

Binding Type

Binding:

Stapled or perfect bound for durability and ease of use

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 4-stroke, V-twin, SOHC, 4-valve per cylinder

Displacement:

749 cc (for most common variants within these years)

Performance

Bore X Stroke:

85.0 mm x 66.0 mm (typical)

Compression Ratio:

9.8:1 (typical)

Horsepower Est:

Approx. 50-55 HP (varies slightly by year and specific tuning)

Torque Est:

Approx. 45-50 lb-ft (varies slightly by year)

Fuel System

Induction:

Electronic Fuel Injection (EFI), Mikuni (specific throttle body size varies, e.g., 34mm)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Lubrication

Oil Type:

SAE 10W-40 API SG or higher motorcycle-specific oil

Oil Capacity W Filter:

Approx. 2.6 US qt (2.4 L)

Cooling System

Coolant Type:

Kawasaki Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitor (50/50 mix with distilled water)

Coolant Capacity:

Approx. 2.2 US qt (2.1 L)

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT) with Engine Braking

Drive Modes:

2WD/4WD selectable, Differential Lock (front)

Features

Belt Material:

High-strength rubber composite

Clutch Type:

Dry type, centrifugal clutch

Final Drive

Type:

Shaft drive, enclosed gear case

Front Differential Fluid:

Kawasaki Gear Oil 80W-90 or SAE 80W-90 Hypoid Gear Oil

Rear Differential Fluid:

Kawasaki Gear Oil 80W-90 or SAE 80W-90 Hypoid Gear Oil

📐 Dimensions

Exterior

Length:

Approx. 113.8 inches (2890 mm)

Width:

Approx. 58.1 inches (1475 mm)

Height:

Approx. 75.2 inches (1910 mm)

Wheelbase:

Approx. 76.0 inches (1930 mm)

Ground Clearance:

Approx. 10.1 inches (256 mm)

Weights

Curb Weight:

Approx. 1,069 lbs (485 kg) to 1,100 lbs (499 kg) (varies by year/features)

Cargo

Bed Capacity:

Approx. 350 lbs (159 kg)

Towing Capacity:

Approx. 1,250 lbs (567 kg)

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll Over Protective Structure) compliant with SAE J1194

Active Features

Braking System:

Dual front hydraulic disc brakes, Single rear hydraulic disc brake

Parking Brake:

Mechanical parking brake

Passive Features

Seatbelts:

3-point seat belts

Handholds:

Assist grips for passenger

💡 Technology Features

Infotainment

Dashboard:

Digital LCD meter: Speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, parking brake indicator, high beam indicator, neutral/reverse/low indicator lights.

Lighting:

Halogen headlights, LED taillight.

Driver Assistance

Engine Management:

Electronic Fuel Injection (EFI) for precise fuel delivery and throttle response.

Connectivity

Accessories:

12V accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles (1000 km) or 12 months, whichever comes first. Also check every 100 hours of operation.

Oil Filter Replacement:

At every engine oil change

Air Filter Cleaning:

Every 100 miles (160 km) or 20 hours of operation. Replace if damaged.

Spark Plug Check:

Every 600 miles (1000 km) or 12 months

Valve Clearance Check:

Every 1,200 miles (2000 km) or 24 months

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Cv Joint Grease:

High-temperature, extreme-pressure grease (Lithium complex based recommended)

Known Issues

Cv Boots:

Susceptibility to tearing from debris, leading to CV joint failure. Regular inspection is critical.

Belt Wear:

CVT belt can wear and stretch over time, especially with aggressive use. Torque converter issues can also arise.

Overheating:

Potential for overheating under extreme load or if cooling system maintenance is neglected. Ensure coolant levels and radiator cleanliness.

Part Numbers

Oil Filter Example:

16097-0004 (or equivalent aftermarket)

Air Filter Example:

11013-0704 (or equivalent aftermarket)

Spark Plug Example:

NGK CR8E (or equivalent aftermarket)

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company

Model Evolution

Predecessor:

Kawasaki Mule (utility-focused, different platform)

Generation:

First generation Teryx (introduced in 2008), with updates for 2010-2013 including EFI enhancements and styling revisions.

Production

Manufacturing Location:

Japan

Key Updates 2010:

Introduction of Electronic Fuel Injection (EFI) for improved performance and emissions, revised styling.

🏆 Awards & Recognition

Recognitions

Vehicle Reputation:

Recognized for its robust chassis and powerful V-twin engine in its class during its production run.

Ratings

Reliability Perception:

Generally considered reliable when properly maintained, with a strong following among enthusiasts who value its power and capability.