Kawasaki VN900 Custom 2007-2015 Workshop Service Manual

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Type: Motorcycle

Vendor:

Sku: 76928

Tags: 2007 2008 2009 2010 2011 2012 2013 2014 2015 Kawasaki Motorcycle Motorcycles VN900 Custom Vulcan

Product variants

Description

This manual covers the VN900 Custom, produced between 2007 and 2015. Renowned for its classic cruiser styling and reliable V-twin engine, the VN900 Custom offers a comfortable riding experience, making it suitable for leisurely rides and longer journeys. Its engineering emphasizes a balance of performance and rider-friendly handling, characteristic of a commitment to quality and rider satisfaction. This comprehensive workshop service manual provides in-depth guidance for all VN900 Custom models, engines, trims, and transmissions from 2007 to 2015. It details essential maintenance procedures, troubleshooting guides, and repair instructions for all major systems, including the engine, fuel system, chassis, and electrical components. With hundreds of pages of detailed information, illustrations, and critical specifications, this manual is an indispensable resource for owners and technicians alike to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Custom

Model Year Range:

2007-2015

Engine Variant:

VN900 Custom (All Models/Engines/Trim/Transmissions Types)

Generation

Generation Identifier:

VN900 Custom (2007-2015)

👋 Introduction

Market Position

Target Audience:

Kawasaki VN900 Custom owners and independent repair shops seeking professional-grade repair and maintenance guidance.

Competitive Analysis

Advantage Over Alternatives:

Provides the same comprehensive information used by local service shops, offering a professional-grade resource that can save significant costs compared to dealership service. Digital format offers immediate access and print-on-demand flexibility.

Key Features

Manual Quality:

Top quality, complete, and intact with no missing or corrupt parts/pages. Developed by the manufacturer (Kawasaki).

Usability:

Hundreds of pages of diagrams and detailed information, step-by-step repair procedures, critical specifications, illustrations/pictures, and troubleshooting guides for electrical systems.

Value Proposition

Cost Savings:

Enables owners to perform simple to complex repairs themselves, potentially saving hundreds or thousands of dollars in repair bills.

📋 Manual Details

Coverage Areas

Covered Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Coverage Scope:

All Models, Engines, Trim, and Transmission Types

Page Count

Estimated Page Count:

Hundreds of pages (as per description)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel system, Cooling system, Engine top end, Engine lubrication system, Crankshaft, Transmission, Engine Removal/Installation

Chassis Systems:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System, Wiring Diagrams, Troubleshooting electrical system

General Information:

General Information, Appendix

Procedures Included

Maintenance Procedures:

Scheduled maintenance, Fluid changes, Filter replacement, Component inspection

Repair Procedures:

Disassembly, Assembly, Reinstallation, Component repair and replacement

Diagnostic Procedures:

Troubleshooting guides, Diagnostic steps, Symptom analysis

Component Diagnostics:

Includes diagnostics for fuel system (injectors, sensors), ignition system, electrical circuits, braking system, and suspension components.

Wiring Diagrams:

Detailed wiring diagrams are provided, crucial for diagnosing and repairing electrical faults.

Technical Depth

Depth Of Information:

Comprehensive diagnostic, repair, and maintenance information as used by professional technicians. Includes detailed substeps, notes, cautions, and warnings.

Torque Specifications:

Provides critical torque specifications for engine, chassis, and accessory components, essential for correct assembly and reliability.

Illustrations And Diagrams:

Features numerous illustrations, drawings, and photos to visually guide the user through complex procedures, including enlarged inset views of critical parts.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Full Printable

Zoom Capability:

Zoom IN/OUT capability

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Operating System Compatibility:

All Versions of Windows & Mac

Delivery

Delivery Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin

Displacement:

903 cc (55.1 cu in)

Bore X Stroke:

88.0 x 74.2 mm (3.46 x 2.92 in)

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Typically around 50-55 HP (exact figure varies by market and tune)

Torque:

Typically around 56-60 lb-ft (exact figure varies by market and tune)

Fuel System

Fuel Delivery:

Fuel Injection (Kawasaki's Dual Throttle Valve system often utilized)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 15 Liters (3.17 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Belt drive

📐 Dimensions

Exterior

Overall Length:

Approx. 2400 mm (94.5 in)

Overall Width:

Approx. 930 mm (36.6 in)

Overall Height:

Approx. 1120 mm (44.1 in)

Weights

Curb Weight:

Approx. 250 kg (551 lbs)

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation, typically includes speedometer, odometer, trip meter, and indicator lights. No advanced infotainment systems.

Driver Assistance

Rider Aids:

Focus is on traditional motorcycle operation; no electronic rider aids like ABS (on most standard VN900 Custom models of this era) or traction control.

Connectivity

Connectivity Features:

No integrated connectivity features.

Lighting

Headlight Type:

Halogen

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically every 6,000-7,500 km or annually)

Spark Plug Replacement:

Refer to manual for specific mileage/time intervals

Belt Drive Maintenance:

Inspection for wear and tension adjustment as per manual recommendations.

Fluid Specifications

Engine Oil Type:

API SG, SF, SE or SE, SH, SJ, SL, SM SAE 10W-40 (recommended, check manual for exact specifications and viscosity grades for specific temperature ranges)

Engine Oil Capacity:

Refer to manual (typically around 3.4-3.8 L with filter change)

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze with distilled water (50/50 mix)

Brake Fluid Type:

DOT 4

Final Drive Fluid:

N/A (Belt Drive)

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates (with high mileage), battery, spark plugs.

Potential Concerns:

While generally reliable, some owners may report minor electrical gremlins or issues related to fuel system components if not properly maintained. Belt drive requires specific care and timely replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company

Model Evolution

Introduction Year:

The VN900 Custom was introduced as part of the VN900 series, building on Kawasaki's cruiser heritage.

Production

Manufacturing Origin:

Japan (primary manufacturing)