Segment:
Cruiser Motorcycle
Target Audience:
Cruiser enthusiasts, customizers, owners seeking detailed maintenance and repair information
Key Competitors:
Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series
Vehicle Style:
Custom styling, forward-mounted controls, low seat height, extensive customization potential
Manual Value Proposition:
Provides in-depth technical guidance for maintaining and repairing the 2007 Kawasaki VN900 Custom, enabling owners to perform tasks themselves, save on dealership costs, and understand their motorcycle better.
Primary Coverage:
Complete Service and Repair
Scope:
Engine, Transmission, Chassis, Electrical System, Bodywork, Maintenance, Troubleshooting, Specifications
Type:
Workshop Service Repair Manual
Engine Mechanical:
Full engine disassembly, assembly, inspection, tuning, performance adjustments
Fuel System:
Carburetor (or EFI) tuning, cleaning, replacement, fuel pump, fuel tank, lines
Ignition System:
Ignition timing, spark plugs, coils, CDI unit, troubleshooting
Transmission Drivetrain:
Clutch operation, gear shifting mechanism, final drive (belt drive inspection and adjustment)
Cooling System:
Radiator, coolant, fan, hoses (if applicable for VN900)
Exhaust System:
Muffler, pipes, heat shields, inspection and replacement
Braking System:
Front and rear brake systems, caliper service, pad replacement, fluid flush, master cylinder
Suspension Steering:
Front fork service, rear shock absorber inspection and replacement, steering head bearings
Electrical System:
Wiring diagrams, lighting, starting system, charging system, battery, fuses, switches
Bodywork Frame:
Fairings, fenders, seat, fuel tank removal and installation, frame inspection
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication, tire pressure checks
Troubleshooting:
Diagnostic charts for common problems, fault finding guides
Component Overhaul:
Complete engine rebuild, transmission service, carburetor overhaul
Replacement Procedures:
Step-by-step guides for replacing major components and wear items
Adjustments Calibration:
Carburetor synchronization, idle speed adjustment, clutch and brake lever adjustments
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capability:
Detailed diagnostic procedures and troubleshooting trees
Special Tools:
Identification and usage of special tools required for specific procedures
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Displacement:
903 cc (55.1 cu. in.)
Bore X Stroke:
88.0 x 74.2 mm (3.46 x 2.92 in.)
Valve Train:
SOHC, 4 valves per cylinder
Horsepower:
Approximately 50 HP (estimated, exact figures may vary by region/tuning)
Torque:
Approximately 58 lb-ft (estimated, exact figures may vary by region/tuning)
Fuel Delivery:
Fuel Injection (EFI) - Keihin 34mm throttle body (x2)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Oil Type Specification:
SAE 10W-40 API SG or SH, JASO MA certified
Oil Capacity:
Approx. 3.2 L (3.4 US qt) with filter change
Spark Plug Gap:
0.7-0.8 mm (0.028-0.031 in.)
Spark Plug Type:
NGK CR9E or similar
Engine Oil Change:
Every 6,000 km (3,700 miles) or 12 months
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Belt Drive Inspection Adjustment:
Every 6,000 km (3,700 miles) or annually
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 24 months
Engine Oil Specification:
SAE 10W-40 API SG or SH, JASO MA
Coolant Type:
Ethylene glycol based antifreeze, 50% solution
Common Wear Items:
Belt drive, brake pads, tires, clutch friction plates
Potential Issues 2007:
Early models might exhibit minor EFI calibration quirks, or normal wear and tear on components like fork seals and wheel bearings. Detailed inspection of the belt drive is crucial.
Availability Of Parts:
Comprehensive parts availability for this model, both OEM and aftermarket, is generally good.
Kawasaki Motorcycle Legacy:
Kawasaki has a long-standing reputation for building powerful, reliable motorcycles across various categories, including sportbikes, cruisers, and off-road models.
Vn900 Introduction:
The VN900 platform (including Custom and Classic variants) was introduced by Kawasaki in 2006, offering a mid-size cruiser with a focus on styling and a relaxed riding experience.
Vn900 Custom Features:
The 'Custom' variant typically features a narrower front tire, a taller handlebar, and a more minimalist front-end design compared to the Classic version.
Manufacturing Location:
Japan
Model Year Impact:
2007 models were part of the initial generation of the VN900, establishing its design and mechanical platform.
Industry Awards:
While specific 'awards' for a service manual are uncommon, its value lies in its comprehensive coverage, which is highly regarded by owners and technicians.
Owner Satisfaction:
The VN900 platform generally receives positive reviews for its styling, comfortable ride, and reliable V-twin engine.
Manual Certification:
Not applicable for aftermarket or manufacturer service manuals.
