Engine Service:
Detailed procedures for engine disassembly, assembly, troubleshooting, and component replacement.
Fuel System:
Covers fuel injection system, fuel pump, injectors, and related components.
Ignition System:
Includes spark plugs, ignition coils, ECU control, and timing.
Transmission Service:
Procedures for clutch operation, gear shifting mechanisms, and internal transmission components.
Cooling System:
Radiator, fan, coolant flow, and temperature sensor diagnostics.
Exhaust System:
Component removal, installation, and potential issues.
Brakes System:
Front and rear brake caliper service, hydraulic system bleeding, pad replacement, and rotor inspection.
Suspension System:
Front fork service, rear shock absorber replacement, and adjustments.
Steering System:
Handlebar, steering stem, and bearing maintenance.
Electrical System:
Wiring diagrams, battery, charging system, lighting, and starter motor troubleshooting.
Frame And Bodywork:
Body panel removal and installation, frame inspection, and accessory mounting.
Wheels And Tires:
Tire pressure checks, wheel bearing maintenance, and spoke tensioning.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, and lubrication schedules.
Troubleshooting Guides:
Diagnostic steps for common problems and symptoms.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostic Tests:
Methods for identifying the root cause of malfunctions.
Torque Specifications:
Critical torque values for all fasteners.
Diagnostic Capability:
Advanced diagnostics for EFI system, sensors, and actuators.
Rebuild Level:
Complete engine and transmission rebuild procedures.
Electrical Diagrams:
Detailed, high-resolution wiring diagrams for all electrical circuits.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Engine Type:
Four-stroke, V-twin, SOHC, 4 valves per cylinder
Displacement:
892 cc (54.5 cubic inches)
Bore X Stroke:
92.0 x 84.0 mm
Cooling System:
Liquid-cooled
Horsepower:
Approximately 50-55 HP (rated at crankshaft, varies by region)
Torque:
Approximately 77 Nm (57 lb-ft) @ 3,500 rpm
Fuel Delivery:
Fuel injection (DFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil
Oil Capacity With Filter:
3.2 L (3.4 US qt)
Safety Certifications:
CE, EPA, CARB (depending on market)
Braking System:
Hydraulic disc front and rear.
ABS Availability:
Optional (typically on specific sub-models or as an add-on).
Lighting:
Halogen headlight, LED tail light.
Instrumentation:
Analog speedometer, digital odometer, trip meters, clock, fuel gauge, indicator lights.
Features:
Integrated luggage on LT model, classic styling cues.
Rider Aids:
Limited; focus on mechanical reliability and rider control.
Charging Port:
Accessory socket available on some trims/models for charging devices.
First Service:
1000 km (600 miles) or 6 months
Subsequent Service:
Every 6000 km (3700 miles) or 12 months
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Coolant Type:
Kawasaki All Season Performance Coolant or equivalent (50/50 mixture with distilled water)
Transmission Oil Type:
SAE 75W-90 Gear Oil (for final drive inspection, if applicable)
Common Wear Items:
Tires, brake pads, chain/sprockets (if applicable), clutch plates.
Potential Issues:
Occasional regulator/rectifier failures (common in many V-twins), fuel pump issues if fuel is left to sit for extended periods.
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history of motorcycle manufacturing, known for innovation and performance across various segments.
Vn900 Lineage:
The VN900 platform, introduced in 2006, is an evolution of Kawasaki's V-twin cruiser line, offering a blend of classic styling and modern technology.
Manufacturing Location:
Japan (primary)
Model Variants 2010:
VN900B Classic, VN900C Custom, VN900D Classic LT (Light Touring).
