Kawasaki Voyager ABS 1700 09-12 Workshop Service Manual

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Type: Motorcycle

Vendor:

Sku: 85193

Tags: 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Voyager ABS 1700

Product variants

Description

The Voyager ABS 1700, model code VN1700-A, represents the pinnacle of Grand American Tourer and Cruiser Touring segment for the years 2009 through 2012. This motorcycle is engineered for long-distance comfort and performance, featuring a robust 1700cc V-twin engine, sophisticated ABS braking system, and extensive touring amenities such as large fairings, integrated windshield, and lockable saddlebags. Renowned for its reliability and smooth power delivery, the Voyager ABS 1700 offers a premium riding experience, making it a strong contender in its class against established touring motorcycles. This comprehensive workshop service manual provides detailed technical information essential for the maintenance, diagnosis, and repair of the Voyager ABS 1700. Covering all major systems including the engine, transmission, chassis, braking system with ABS, and electrical components, this 727-page English language manual offers step-by-step procedures, troubleshooting guides, and clear wiring diagrams. It is an indispensable resource for owners, mechanics, and technicians seeking to preserve the performance, safety, and longevity of their vehicle through accurate service and repair.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Voyager ABS 1700

Model Code:

VN1700-A (Voyager ABS)

Model Variant:

Voyager ABS

Generation

Generation Designation:

First Generation (VN1700 platform)

Codes

Engine Code:

VN1700AE

👋 Introduction

Market Position

Segment:

Full-size Grand American Tourer (GAT) / Cruiser Touring

Competitive Analysis

Competitors 2009 2012:

Harley-Davidson Electra Glide/Road Glide, Honda Gold Wing (though Gold Wing is a different class), Indian Roadmaster (later models), Victory Vision Tour.

Key Features Vehicle

Touring Amenities:

Large fairings with integrated windshield, spacious lockable saddlebags, comfortable rider and passenger seating, often equipped with audio systems and cruise control.

Key Features Manual

Value Proposition:

Provides comprehensive, factory-level technical information for owners and independent repair shops to maintain and repair their Kawasaki Voyager ABS 1700.

📋 Manual Details

Coverage Areas

Model Years Covered:

2009, 2010, 2011, 2012

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Primary Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, lubrication system, cooling system, fuel system (EFI), ignition system, exhaust system, internal components (pistons, rings, valves, camshafts, crankshaft).

Transmission:

Clutch operation, gearbox overhaul, gearshift linkage, maintenance, lubrication, troubleshooting.

Chassis And Frame:

Frame inspection and repair, front fork assembly (telescopic, air assist), rear suspension (swingarm, shock absorbers), steering system (bearings, linkage).

Braking System:

ABS system diagnosis and repair, hydraulic brake system components (master cylinders, calipers, lines, fluid), rotor and pad replacement, bleeding procedures.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, signals), instrumentation, ignition system wiring, EFI wiring harness, ABS sensor wiring, fuse box, relay functions, diagnostic connectors.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, sensors (MAP, TPS, IAT, O2), ECU functions related to fuel delivery.

Bodywork And Trim:

Fairing removal and installation, saddlebag removal and installation, seat assembly, storage compartments, windshield adjustment and replacement, body panel fasteners.

Cooling System:

Radiator, coolant, fan operation, thermostat, hoses, diagnosis of overheating issues.

Procedures Included

Maintenance:

Routine maintenance checks, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid flush, coolant replacement, drive belt inspection.

Troubleshooting:

Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides for engine, electrical, and ABS systems.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.

Diagnostics:

Engine diagnostic codes (DTCs), ABS fault codes, sensor testing procedures, electrical component testing with multimeter and oscilloscope.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all circuits, including ABS, EFI, lighting, ignition, and accessories.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and ABS system servicing.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Clarity:

High-resolution, clear text and diagrams suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Features

Searchable:

Yes, PDF is typically searchable by keyword.

Printable:

Yes, designed for printing specific sections or the entire manual.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, V-twin

Displacement:

1700cc (103.7 cubic inches)

Bore X Stroke:

102.0 mm x 104.0 mm

Compression Ratio:

9.5:1

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 93 hp @ 5,700 rpm (manufacturer claimed, may vary)

Torque:

Approx. 108 lb-ft @ 3,500 rpm (manufacturer claimed, may vary)

Fuel System

Fuel Delivery:

Fuel injection, DFI (Digital Fuel Injection) with dual 36mm throttle bodies

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Ignition

Ignition System:

Digital CDI with electronic advance

Lubrication

Oil Type:

SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil

Oil Capacity:

4.0 US qt (3.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Optional

Clutch Type:

Wet, multi-disc, manual

Features

Final Drive:

Belt drive

Fluid Specifications

Transmission Oil Type:

SAE 80W-90 API GL-4 hypoid gear oil

Fluid Capacities

Transmission Oil Capacity:

1.0 US qt (0.9 L)

📐 Dimensions

Exterior

Overall Length:

Approx. 101.6 in (2580 mm)

Overall Width:

Approx. 39.2 in (995 mm)

Overall Height:

Approx. 57.7 in (1465 mm)

Wheelbase:

Approx. 66.7 in (1695 mm)

Weights

Dry Weight:

Approx. 743 lbs (337 kg)

Curb Weight:

Approx. 805 lbs (365 kg) (with ABS and all standard equipment)

Fuel Capacity:

5.3 US gal (20.0 L)

🛡️ Safety Features

Ratings

Standard ABS (Anti-lock Braking System)

Active Features

Braking System Front:

Dual 300mm discs with 4-piston calipers

Braking System Rear:

300mm disc with 2-piston caliper

Passive Features

Lighting:

Halogen headlights, LED taillight, incandescent turn signals.

💡 Technology Features

Infotainment

Audio System:

Often equipped with AM/FM stereo, CB radio, passenger intercom, and iPod/MP3 input. Specific features vary by exact trim and options.

Driver Assistance

Cruise Control:

Electronic cruise control system standard on ABS models.

Connectivity

Diagnostic Interface:

On-board diagnostics (OBD) for engine management and ABS, accessible via specific connectors detailed in the manual.

Engine Management

ECU Functionality:

Engine Control Unit (ECU) manages fuel injection, ignition timing, idle speed control, and diagnostics.

🔧 Maintenance

Service Intervals

First Service:

600 miles (1,000 km) or 6 months

Regular Maintenance:

Every 3,700 miles (6,000 km) or 12 months

Fluid Specifications

Coolant Type:

Kawasaki Genuine Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)

Brake Fluid Type:

DOT 4 (preferred) or DOT 5.1 (compatible)

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, fork seals, drive belt inspection for wear.

Electrical Considerations:

Occasional issues with rectifier/regulator and battery charging system, especially under heavy accessory load. Manual provides diagnostic steps.

ABS System Maintenance:

Regular checks of ABS sensors and wiring integrity. Brake fluid changes are critical for ABS performance. Manual details ABS bleeding procedures.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries, Ltd. has a long history in motorcycle manufacturing, known for performance and innovation across various segments.

Model Evolution

Vn1700 Lineage:

The VN1700 platform replaced older Vulcan models, introducing a larger, more powerful V-twin engine and modern touring features. The Voyager ABS is the top-tier touring variant.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

The Voyager ABS 1700 was generally well-received for its comfortable ride, capable engine, and extensive touring features, often praised for its value compared to European and American competitors.

Ratings

Reliability:

Kawasaki motorcycles are typically rated well for reliability. This manual provides the tools to maintain that reliability.