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Kawasaki Vulcan 900 VN 900 2006-2013 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Custom Model Variant: VN900B Product Name: Kawasaki Vulcan 900 VN 900 2006-2013 Full Service Repair Manual Generation Model Generation: First Generation...
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Type: Motorcycle
Vendor:
Kawasaki
Sku: 83901
Tags: 2006 2007 2008 2009 2010 2011 2012 2013 Kawasaki Misc Motorcycle Motorcycles VN 900 Vulcan 900
Kawasaki Vulcan 900 VN 900 2006-2013 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 900 Custom
Model Variant:
VN900B
Product Name:
Kawasaki Vulcan 900 VN 900 2006-2013 Full Service Repair Manual
Generation
Model Generation:
First Generation (VN900)
Codes
Chassis Code:
VN900B
👋 Introduction
Market Position
Market Segment:
Mid-size cruiser motorcycle, known for its classic styling and comfortable ride.
Competitive Analysis
Competitors:
Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series.
Key Features
Styling:
Classic cruiser aesthetic with spoke wheels, teardrop fuel tank, and ample chrome accents.
Ride Comfort:
Ergonomic seating position, compliant suspension, and low seat height contribute to comfortable long-distance riding.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Page Count:
~600-800 (typical for full service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, carburetor/fuel injection systems, ignition system, lubrication system, cooling system.
Transmission:
Gearbox disassembly, inspection, repair, clutch operation, lubrication, shift mechanism.
Frame And Bodywork:
Chassis inspection, front fork assembly, rear suspension, wheels, tires, brakes (front and rear), steering system, body panels, seats, fuel tank.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system, lighting system, starter motor, instrumentation, switches, fuses.
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), fuel filter, fuel injection (EFI) system components, throttle body, injectors, ECU operation.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, chain adjustments, spark plug replacement), pre-ride checks, periodic inspections.
Troubleshooting:
Diagnostic procedures for common issues, fault finding, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, and electrical system repairs.
Disassembly And Assembly:
Detailed instructions for component removal, disassembly, inspection, cleaning, reassembly, and installation with torque specifications.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (OCR processed if scanned).
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, SOHC, 8-valve
Displacement:
892 cc (54.5 cubic inches)
Bore X Stroke:
88.0 x 74.0 mm
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 46 hp @ 5500 rpm (claimed)
Torque:
Approx. 76 Nm (56 lb-ft) @ 3500 rpm (claimed)
Fuel System
Fuel Induction:
Fuel Injection (DFI) with dual 34mm throttle bodies, sub-throttle valves.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
20 liters (5.3 US gal)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multi-disc
Final Drive:
Belt Drive
Features
Gear Ratios:
Refer to manual for specific ratios (1st-5th).
📐 Dimensions
Exterior
Overall Length:
2405 mm (94.7 in)
Overall Width:
965 mm (38.0 in)
Overall Height:
1135 mm (44.7 in)
Wheelbase:
1640 mm (64.6 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
705 mm (27.8 in)
Weights
Curb Weight:
Approx. 260 kg (573 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars.
Active Features
Brakes Front:
270 mm disc with 2-piston caliper
Brakes Rear:
270 mm disc with 2-piston caliper
ABS:
Optional on some later models, not standard on all VN900B variants.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital tachometer, fuel gauge, clock, trip meter, gear position indicator (on some models).
Driver Assistance
ABS:
As mentioned, optional on certain model years/trims.
Connectivity
Connectivity Features:
None (no Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Cleaning:
Every 12,000 km (7,500 miles) or 12 months.
Spark Plug Replacement:
Every 18,000 km (11,000 miles).
Belt Tension Check:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG, JASO MA approved.
Engine Oil Capacity:
3.0 L (3.2 US qt) without filter change; 3.2 L (3.4 US qt) with filter change.
Brake Fluid:
DOT 4
Coolant:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Drive belt wear, brake pad wear, potential for stator failure in some older models (though less common on this generation than earlier Vulcans).
Idle Instability:
Can sometimes occur due to vacuum leaks or minor fuel system issues, addressable with proper EFI diagnosis.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history of producing motorcycles, known for performance and reliability.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a staple of Kawasaki's cruiser offerings since the 1980s, with the 900cc V-twin platform being a significant iteration.
Production
Production Period:
2006 - Present (VN900 platform)
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently praised for its value, comfort, and reliable performance within the cruiser segment.
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