Vehicle Segment:
Naked sportbike / Streetfighter.
Target Audience:
Riders seeking a powerful, stylish, and performance-oriented motorcycle for street use.
Key Competitors 2001:
Yamaha FZS600 Fazer, Suzuki Bandit 600, Honda CB750 (depending on regional variants and exact positioning).
Motorcycle Design Philosophy:
Emphasis on raw power, aggressive styling, and rider engagement.
Manual Benefit:
Empowers owners and mechanics with the authoritative factory information needed for effective maintenance and repair.
Engine System:
Detailed disassembly, assembly, inspection, and repair of the 4-stroke, DOHC, inline-four engine.
Fuel System:
Carburetor overhaul, adjustment, fuel tank, fuel pump, and fuel lines.
Ignition System:
Ignition timing, spark plugs, coils, and CDI unit troubleshooting.
Cooling System:
Radiator, coolant, fan, hoses, and thermostat service.
Exhaust System:
Exhaust pipe and muffler removal, installation, and inspection.
Transmission System:
Gearbox disassembly, inspection, clutch operation, and related components.
Drivetrain System:
Chain and sprocket maintenance, rear wheel hub, and drive shaft (if applicable).
Suspension System Front:
Front fork overhaul, oil seals, springs, and damping adjustments.
Suspension System Rear:
Monoshock absorber, linkage, swingarm removal, and adjustment.
Braking System Front:
Brake caliper overhaul, disc inspection, brake fluid, and lever service.
Braking System Rear:
Rear brake caliper, disc, fluid, and pedal service.
Wheel Tire System:
Wheel bearing service, tire mounting and balancing, and spoke tension (if applicable).
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, and switches.
Frame Chassis:
Frame inspection, steering head bearing service, and component mounting.
Bodywork Cosmetics:
Fairing removal/installation, seat, fuel tank cover, and fenders.
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, chain adjustment, and lubrication points.
Troubleshooting Guides:
Diagnostic charts and step-by-step procedures for identifying and resolving common problems.
Disassembly Assembly:
Detailed instructions for removing and reinstalling all major and minor components.
Repair Procedures:
Specific instructions for fixing worn or damaged parts, including internal engine work.
Adjustment Procedures:
Carburetor synchronization, idle speed, clutch and brake lever adjustments.
Torque Specifications:
Essential torque values for critical fasteners to ensure proper assembly and safety.
Special Tool Requirements:
Identification of any specialized tools needed for specific maintenance or repair tasks.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline-four cylinder
Bore X Stroke:
72.0 mm x 61.3 mm
Compression Ratio:
11.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Horsepower Est:
Approx. 125-130 PS (92-96 kW) @ 9,500 rpm (manufacturer's rating)
Torque Est:
Approx. 97 Nm (71.5 lb-ft) @ 7,500 rpm (manufacturer's rating)
Carburetion:
Four Keihin CVKD36 carburetors
Fuel Tank Capacity:
18 Liters (4.8 US gal)
Fuel Type Recommendation:
Unleaded gasoline, 91 octane or higher
First Service Mileage:
Typically 600 miles (1,000 km) for initial break-in service.
Regular Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months.
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed.
Spark Plug Replacement:
Typically every 7,500 miles (12,000 km).
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA compliant.
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.6 L (3.8 US qt) with filter change.
Coolant Type:
Permanent type coolant (ethylene glycol-based) mixed with distilled water, 50/50 solution.
Fork Oil Type:
KHL15-10 (Kawasaki Specific) or equivalent SAE 10W fork oil.
Fork Oil Level:
158 mm (6.2 in) from top of fork tube with spring removed and fully compressed.
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets.
Electrical Gremlins:
Less common on this model, but always check wiring integrity and battery connections.
Carburetor Maintenance:
Carburetors may require periodic cleaning and synchronization for optimal performance.
