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Kia Carens 2004 Workshop Service Repair Manual
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Basic Information Identification Make: Kia Model: Carens Year: 2004 Codes Chassis Code: FC (First Generation Facelift) Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Carens |
| Year: | 2004 |
| Codes | |
| Chassis Code: | FC (First Generation Facelift) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact MPV (Multi-Purpose Vehicle) / Minivan |
| Competitive Analysis | |
| Key Competitors 2004: | Ford Focus C-MAX, Renault Scénic, Volkswagen Golf SV, Opel Zafira, Fiat Multipla, Mazda Premacy, Toyota Picnic/Avensis Verso. |
| Key Features | |
| Unique Selling Points: | Affordability, practical interior layout with flexible seating, decent practicality for its class, Korean engineering advancements of the era. |
| Seating Capacity: | Typically configured for 5 or 7 passengers, with flexible seating arrangements. |
| Manual Details | |
| Coverage Areas | |
| Manual Coverage Scope: | Complete official factory service and repair manual for the Kia Carens 2004 model year. |
| Page Count | |
| Estimated Page Count: | Hundreds (specific number not provided, but indicative of comprehensive coverage) |
| Manual Type | |
| Manual Classification: | Workshop Service Repair Manual |
| Language | |
| Manual Language: | English (typical for factory service manuals of this era, though confirmation is ideal) |
| Format | |
| Digital Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Powertrain Systems: | Engine mechanical, engine management (EFI/MPI), fuel system, cooling system, lubrication system, exhaust system. |
| Drivetrain Systems: | Manual transmission (MT), automatic transmission (AT), clutch system, drive shafts, differentials, axles. |
| Chassis Systems: | Brake system (ABS, hydraulic, mechanical), steering system (hydraulic power steering), suspension system (front and rear), wheels and tires. |
| Electrical Systems: | Battery, charging system (alternator, starter), ignition system, lighting system, instrument cluster, body electrical (power windows, locks, mirrors), HVAC controls, audio system. |
| Body And Interior: | Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seatbelts, HVAC system (operation and components). |
| Procedures Included | |
| Maintenance Procedures: | Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement. |
| Repair Procedures: | Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair. |
| Troubleshooting Diagnostics: | Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagrams, component testing procedures. |
| Technical Specifications Data: | Torque specifications for critical fasteners, engine performance data, fluid capacities, electrical system voltages, component dimensions. |
| Body And Frame Repair: | Includes procedures for body panel alignment, replacement, and structural component inspection. |
| HVAC System Diagnostics: | Covers diagnosis and repair of heating, ventilation, and air conditioning components, refrigerant handling (where applicable). |
| Interior Component Removal Installation: | Detailed guides for removing and reinstalling seats, trim panels, dashboard components, and upholstery. |
| Technical Depth | |
| Depth Of Information: | Factory-level diagnostic and repair procedures, covering everything from basic maintenance to complete powertrain and chassis overhauls. |
| Wiring Diagrams Coverage: | Comprehensive electrical system wiring diagrams for all major circuits and components. |
| Special Tools Requirements: | Identification and usage instructions for specialized tools required for specific repair procedures. |
| Manual Specifications | |
| File Format | |
| PDF Quality: | High resolution, printable, likely searchable text if originally scanned with OCR. |
| PDF Features: | Bookmarks for navigation, hyperlinked sections (if implemented). |
| Print Quality | |
| Printable Pages: | Yes, designed for full or partial printing of necessary sections. |
| Binding Type | |
| Digital Binding Equivalent: | N/A (Digital Format) |
| Paper Type | |
| Digital Paper Equivalent: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Displacement Petrol: | 2.0L (1998cc) |
| Engine Code Petrol: | G4JP (4-cylinder, DOHC, 16-valve) |
| Cylinder Arrangement: | Inline 4-cylinder |
| Performance | |
| Horsepower Petrol Ps: | ~136 PS (at approx. 6000 rpm) |
| Torque Petrol Nm: | ~182 Nm (at approx. 4500 rpm) |
| Fuel System | |
| Fuel Delivery System: | Multi-Point Fuel Injection (MPI) |
| Engine Variants | |
| Diesel Engine Availability: | Likely 2.0L CRDi (Common Rail Direct Injection) diesel option was available in some markets. |
| Transmission | |
| Standard | |
| Standard Transmission Type: | 5-speed Manual Transmission (MT) |
| Optional | |
| Optional Transmission Type: | 4-speed Automatic Transmission (AT) |
| Features | |
| Transmission Fluid Type Mt: | API GL-4 SAE 75W-90 (typical, consult manual for exact spec) |
| Transmission Fluid Type At: | Kia ATF SP-III or equivalent (typical, consult manual for exact spec) |
| Clutch Type: | Dry single plate (for manual transmission) |
| Dimensions | |
| Exterior | |
| Length Mm: | ~4545 mm |
| Width Mm: | ~1755 mm |
| Height Mm: | ~1655 mm |
| Wheelbase Mm: | 2715 mm |
| Ground Clearance Mm: | Approximately 150-160 mm (typical for an MPV) |
| Wheelbase Mm | |
| Wheelbase: | ~2715 mm |
| Weights | |
| Curb Weight Kg: | ~1450 - 1550 kg (depending on trim and transmission) |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Limited publicly available data for this specific model year and market. Euro NCAP or KNCAP testing likely exists but requires specific search. |
| Active Features | |
| ABS Availability: | Optional or standard depending on trim level. |
| Traction Control: | Likely not standard on all models, may be optional. |
| Power Steering Type: | Hydraulic Power Assisted Steering (HPAS) |
| Passive Features | |
| Airbag Configuration: | Front airbags standard. Side airbags and curtain airbags may be optional on higher trims. |
| Seatbelt System: | 3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted radio/cassette or CD player with AM/FM tuner. Likely 4-6 speaker configuration. |
| Speaker Count: | 4 or 6 speakers standard, depending on trim level. |
| Driver Assistance | |
| Parking Sensors: | May have been an optional feature on higher trims or an aftermarket addition. |
| Connectivity | |
| Auxiliary Input: | Unlikely to be standard. 3.5mm AUX input or USB connectivity was rare in this era. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Km: | Every 10,000 - 15,000 km or 12 months (typical, consult manual for exact) |
| Timing Belt Replacement Km: | Every 90,000 - 120,000 km (for the 2.0L petrol engine, critical for engine longevity) |
| Cabin Air Filter Replacement Km: | Every 20,000 - 30,000 km or 12-24 months (depending on environment). |
| Fluid Specifications | |
| Engine Oil Specification: | API SJ or higher, SAE 5W-30 or 5W-40 (typical, consult manual for exact) |
| Coolant Type: | Ethylene Glycol based coolant, mixture of 50/50 with distilled water (typically long-life coolant, consult manual for specific Kia approved type) |
| Brake Fluid Type: | DOT 3 or DOT 4 (typical, consult manual for exact specification) |
| Power Steering Fluid Type: | ATF Dexron III or equivalent (typical, consult manual for exact specification) |
| Known Issues | |
| Common Wear Items: | Front suspension components (bushings, ball joints), exhaust system corrosion, window regulator motors, clutch wear (manual transmission). |
| Potential Electrical Faults: | Interior lighting, power window switches, central locking issues can occur with age. |
| Engine Specific Concerns: | Timing belt integrity is crucial; occasional issues with ignition coils or crank position sensors. |
| Vehicle History | |
| Brand Heritage | |
| Kia Motors Background: | Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented vehicles and expanding global presence. |
| Model Evolution | |
| Carens Generation: | This is the facelifted version of the first-generation Kia Carens (MPV), codenamed FC, which was originally launched in 1999. |
| Carens Facelift Impact: | The 2004 model year typically represents a facelift, introducing revised styling (grille, headlights, bumpers) and potentially minor interior updates or feature enhancements. |
| Production | |
| Manufacturing Plant: | Primarily produced in South Korea at Kia's Hwaseong plant. |
| Awards & Recognition | |
| Recognitions | |
| Model Specific Awards: | Specific awards for the 2004 Kia Carens are not widely publicized, but Kia generally focused on value and practicality in its award considerations of the era. |