Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families seeking practical, versatile, and affordable transportation.
Key Competitors:
Toyota Corolla Verso, Ford C-Max, Renault Scenic, Volkswagen Touran.
Versatility:
Flexible seating configurations, spacious interior for its class.
Value Proposition:
Often offered at a competitive price point with good feature content.
Diesel Option:
The 2.0 CRDi engine provides strong torque and fuel efficiency, a key selling point for many markets.
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication, cooling, timing.
Engine Management:
Fuel injection (CRDi system), ignition (glow plugs), emissions control, turbocharging, engine control unit (ECU).
Transmission:
Manual and Automatic transmission (specific details depend on sub-model, but likely covers both if equipped with 2.0 CRDi).
Drivetrain:
Front-wheel drive (FWD) system, axles, driveshafts, differentials.
Suspension:
Front and rear suspension systems (struts, springs, shocks, control arms, bushings).
Brakes:
Brake system components (discs, pads, calipers, lines, master cylinder), ABS system.
Steering:
Power steering system (hydraulic or electric assist), steering column, tie rods.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, power distribution, fuses, relays.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, chassis structure.
HVAC:
Heating, Ventilation, and Air Conditioning system components and operation.
Safety Systems:
Airbag system, seat belts, pre-tensioners.
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, brake service, spark plug replacement (if applicable), belt replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, common fault codes and resolutions.
Repair Procedures:
Component removal and installation, major component overhauls (engine, transmission), bodywork repairs.
Electrical Troubleshooting:
Wiring diagrams, component testing, diagnosis of electrical faults.
Specifications And Tolerances:
Torque specifications for bolts and fasteners, measurement tolerances for engine components.
Special Tools:
Identification and usage of special tools required for specific repairs.
Depth Of Coverage:
Comprehensive (covers routine maintenance to major overhauls and diagnostics).
Diagnostic Capabilities:
Detailed diagnostic procedures, including OBD-II fault code interpretations and symptom-based troubleshooting.
Repair Instructions:
Step-by-step instructions with illustrations or diagrams for most repair operations.
Engine Code:
D4EA (likely variant)
Engine Type:
Inline-4 Cylinder Diesel
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
Typically around 83.0 mm x 92.0 mm (verify specific variant)
Compression Ratio:
Typically around 17.3:1 (verify specific variant)
Fuel Delivery:
Common Rail Direct Injection (CRDi)
Turbocharging:
Turbocharged with Intercooler
Horsepower:
Approximately 115-140 PS (85-103 kW) depending on market and specific tune (verify specific model).
Torque:
Approximately 250-300 Nm (184-221 lb-ft) depending on market and specific tune (verify specific model).
Emission Controls:
Euro IV compliant (typical for this era), may include Exhaust Gas Recirculation (EGR).
Transmission Type Standard:
5-speed Manual Transmission (M/T)
Transmission Type Optional:
4-speed Automatic Transmission (A/T)
Clutch Type:
Dry single plate (Manual Transmission)
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual, e.g., 75W-90).
Transmission Fluid Automatic:
Kia SPIII ATF or equivalent (verify specific model requirements).
Length:
Approximately 4500-4535 mm (verify specific variant).
Width:
Approximately 1790-1800 mm (verify specific variant).
Height:
Approximately 1640-1660 mm (verify specific variant).
Wheelbase:
Approximately 2720 mm.
Seating Capacity:
7 Seats (typically 2+3+2 configuration).
Cargo Volume Seats Up:
Moderate (behind the third row), specific volume to be checked in manual.
Cargo Volume Seats Down:
Significant (with third row folded), specific volume to be checked in manual.
Curb Weight:
Approximately 1600-1750 kg (depending on transmission and specification).
Gross Vehicle Weight:
To be confirmed in manual, typically around 2200-2300 kg.
Euro Ncap Rating:
Likely 4 or 5 stars for models in this generation (need to verify specific year and test results).
ABS:
Anti-lock Braking System (standard).
Esp:
Electronic Stability Program (may be optional or standard on higher trims).
Traction Control:
Traction Control System (TCS) often paired with ESP.
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (availability varies by trim).
Seat Belts:
3-point seat belts with pre-tensioners and load limiters.
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (verify specific recommendation for CRDi engine and operating conditions).
Air Filter Replacement:
Every 30,000-45,000 km or as needed based on driving conditions (verify).
Fuel Filter Replacement:
Crucial for CRDi. Typically every 40,000-60,000 km (verify exact interval).
Timing Belt Replacement:
If applicable to the D4EA engine (some CRDi engines use chains). If belt, typically 90,000-120,000 km or 7-10 years (verify).
Engine Oil Specification:
API CI-4 or ACEA B4/B5 specification, viscosity grade typically 5W-30 or 5W-40 synthetic diesel engine oil.
Coolant Specification:
Ethylene glycol-based coolant, typically a long-life (OAT) type, mixed with distilled water. Specific Kia coolant part number or equivalent (e.g., yellow or orange coolant).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (verify specific type).
Power Steering Fluid:
Dexron III or equivalent ATF, or specific power steering fluid as per manual.
Diesel Particulate Filter Dpf:
Potential for DPF regeneration issues if not driven regularly or on short trips, leading to clogging.
Glow Plug System:
Glow plugs can fail over time, affecting cold-start performance.
E G R Valve:
EGR valve can get clogged with carbon deposits, affecting engine performance and emissions.
Suspension Bushings:
Wear in suspension bushings can lead to clunking noises and handling issues.
Kia History:
Kia is a South Korean automotive manufacturer known for its value-oriented vehicles and expanding global presence.
Carens Generation:
This manual covers the second generation (RP) of the Kia Carens, also known as the Rondo in many markets.
Rondo Name:
The 'Rondo' nameplate was used in North America and other markets to differentiate it from the original Carens model sold elsewhere.
Production Period:
The second generation Carens/Rondo was produced from 2006 to 2013.
Manufacturing Locations:
Primary manufacturing was in South Korea. Specific plant information may be detailed in the manual.
