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Kia Carnival 2007 Service Repair Workshop Manual

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Basic Information Identification Make: Kia Model: Carnival Year: 2007 Codes Platform: VQ Chassis Code: VQ Introduction Market Position Vehicle Segment: Minivan / MPV Target Audience: Families, people requiring flexible passenger...
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Kia Carnival 2007 Service Repair Workshop Manual
Basic Information
Identification
Make: Kia
Model: Carnival
Year: 2007
Codes
Platform: VQ
Chassis Code: VQ
Introduction
Market Position
Vehicle Segment: Minivan / MPV
Target Audience: Families, people requiring flexible passenger and cargo space.
Competitive Analysis
Competitors 2007: Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar, Chevrolet Uplander, Nissan Quest.
Value Proposition: Offers a blend of practicality, available V6 power, and Kia's growing reputation for value and warranty.
Key Features
Body Style: Long-wheelbase minivan
Seating Capacity: Up to 7 passengers (2-2-3 configuration)
Engine Options: Standard 3.8L V6 engine.
Cargo Versatility: Fold-flat rear seats, ample cargo volume.
Manual Details
Coverage Areas
Vehicle Markets: Global (primarily North America, Europe, Asia)
Engine Variants Covered: 3.8L V6 (G6DA)
Transmission Variants Covered: 5-speed Automatic
Trim Levels Covered: LX, EX, EX Premium
Page Count
Estimated Pages: 2000+
Manual Type
Type: Service and Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, starting and charging system, engine control system (ECM).
Transmission Drivetrain: Automatic transmission (FA5A-EL), torque converter, drivetrain components, axles, propeller shaft, differentials.
Chassis: Suspension (front and rear), steering system, brake system (front discs, rear discs, ABS, EBD), wheels and tires.
Electrical: Body electrical system, lighting, instrumentation, power accessories (windows, locks, mirrors), audio system, climate control system, basic wiring diagrams, fuses and relays.
Body And Trim: Exterior body panels, interior trim, doors, hood, tailgate, bumpers, glass, seats.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement.
Repair: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement.
Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues.
Diagnostics: OBD-II diagnostic codes, live data interpretation, sensor testing, actuator testing, diagnostic tool usage.
Technical Depth
Depth: Comprehensive, covering from basic maintenance to complex component overhauls and diagnostic procedures.
Diagnostics Coverage: Detailed diagnostic strategies and procedures for all major vehicle systems.
Repair Procedures: Step-by-step instructions with torque specifications and special tool requirements for component removal, installation, and adjustment.
Manual Specifications
File Format
Format: Portable Document Format (PDF)
Searchability: Fully text-searchable
Print Quality
Quality: High-resolution scans, clear diagrams and text
Printable: Yes, designed for printing individual sections or the entire document.
Binding Type
Binding: N/A (Digital PDF format)
Paper Type
Paper Type: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Code: G6DA
Engine Type: V6, Lambda I
Displacement: 3.8 liters (3778 cc)
Bore X Stroke: 96.0 mm x 87.0 mm
Compression Ratio: 10.0:1
Performance
Horsepower: 240 hp @ 6000 rpm (approx.)
Torque: 250 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel: 87 Octane Unleaded Gasoline
Engine Management
ECU Type: Engine Control Unit (ECU)
Transmission
Standard
Transmission Type: 5-speed Automatic
Transmission Model: FA5A-EL
Optional
Optional Transmission: None for 2007 model year in most markets
Features
Gear Ratios: Refer to manual for specific gear ratios.
Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent
Dimensions
Exterior
Length: 4805 mm (189.2 in)
Width: 1985 mm (78.1 in)
Height: 1745 mm (68.7 in)
Wheelbase: 3020 mm (118.9 in)
Front Track: 1670 mm (65.7 in)
Rear Track: 1685 mm (66.3 in)
Weights
Curb Weight: Approx. 1950 - 2050 kg (4300 - 4520 lbs)
Gross Vehicle Weight Rating Gvwr: Refer to vehicle compliance plate.
Towing Capacity: Refer to owner's manual/local regulations.
Wheel Bolt Pattern: 6 x 139.7 mm
Wheel Size Standard: 16-inch alloy wheels
Tire Size Standard: 235/65R16
Safety Features
Ratings
NHTSA Crash Test Ratings: Refer to NHTSA website for specific model year ratings.
IIHS Crash Test Ratings: Refer to IIHS website for specific model year ratings.
Active Features
ABS: Anti-lock Braking System (ABS)
Ebs: Electronic Brake-force Distribution (EBD)
Esc: Electronic Stability Control (ESC) - standard on some trims/markets
Traction Control: Traction Control System (TCS)
Passive Features
Airbags Front: Driver and front passenger airbags
Airbags Side: Front side-impact airbags (standard/optional depending on trim)
Airbags Curtain: Side-curtain airbags for all rows (standard/optional depending on trim)
Seatbelts: 3-point seatbelts with pretensioners and load limiters
Child Anchors: LATCH (Lower Anchors and Tethers for Children) system
Technology Features
Infotainment
Audio System: AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer.
Display Type: Optional LCD display for climate control and audio information.
Driver Assistance
Cruise Control: Standard cruise control
Rearview Camera: Optional rearview camera integrated into infotainment display on higher trims.
Connectivity
Auxiliary Input: Optional auxiliary audio input jack.
Usb Port: Not standard on this model year.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (severe service); 7,500 miles or 12 months (normal service), refer to manual for specifics.
Air Filter Replacement: Every 15,000 - 30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement: Every 15,000 - 20,000 miles or annually.
Spark Plug Replacement: Refer to manual, typically around 60,000 - 100,000 miles for iridium plugs.
Transmission Fluid Change: Every 30,000 - 60,000 miles, or as specified in the manual based on usage.
Coolant Replacement: Initial replacement at 60,000 miles, then every 30,000 miles thereafter, or refer to manual.
Fluid Specifications
Engine Oil Type: API SN or ILSAC GF-5 certified 5W-20 or 5W-30 synthetic blend or full synthetic oil (check owner's manual for exact recommendation).
Engine Oil Capacity: 5.5 US quarts (5.2 liters) with filter change.
Coolant Type: Ethylene glycol based coolant, typically orange or pink colored (e.g., Asian Long Life Coolant - OAT).
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems: Transmission issues (shifting problems, slipping), HVAC blower motor failures, power steering pump leaks, occasional oil pan gasket leaks, alternator failures.
Maintenance Tips: Regularly inspect and replace the serpentine belt, check transmission fluid condition, clean throttle body periodically for smoother operation.
Vehicle History
Brand Heritage
Brand Origin: South Korea
Brand Growth: Kia, established in 1944, has grown from a motorcycle manufacturer to a global automotive player known for value and design.
Model Evolution
First Generation: First generation Kia Carnival (KV-II) launched in 1998.
Second Generation: Second generation Kia Carnival (VQ) launched in 2005, this 2007 model is part of that generation.
Platform Sharing: The VQ platform was shared with the Hyundai Entourage.
Production
Production Location: Hwasung, South Korea; also assembled in Malaysia and Vietnam.
Production Years Vq Generation: 2005-2014
Awards & Recognition
Recognitions
Awards History: The Kia Carnival (Sedona in some markets) has received various accolades over its lifespan for value and practicality from automotive publications.
Awards Focus: Often recognized for family-friendliness and affordability compared to segment leaders.
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