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Kia Cerato 2016-2017 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Kia Model: Cerato Model Nickname: Forte (North America) Generation Generation Code: BD Model Years Covered: 2016-2017 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Target Audience:...
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Kia Cerato 2016-2017 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Kia
Model:
Cerato
Model Nickname:
Forte (North America)
Generation
Generation Code:
BD
Model Years Covered:
2016-2017
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Target Audience:
Economy-conscious buyers, families, commuters
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Hyundai Elantra, Mazda3, Nissan Sentra
Key Features
Value Proposition:
Affordable pricing, good fuel economy, modern styling, and a comprehensive warranty
Manual Value:
Enables owners and technicians to perform maintenance and repairs effectively, reducing reliance on dealerships and improving vehicle longevity.
📋 Manual Details
Coverage Areas
All Systems:
True
Major Component Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior
Page Count
Estimated Page Count:
Over 3000
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication, cooling
Engine Performance:
Fuel delivery, ignition system, emission control, turbocharging (if applicable)
Transmission Manual:
Clutch, gearbox operation, overhaul, gear ratios
Transmission Automatic:
Torque converter, hydraulic control, valve body, rebuild procedures
Drivetrain:
Front-wheel drive, axles, CV joints, differential
Suspension:
Front and rear suspension, struts, shock absorbers, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, column
Brakes:
Disc brakes, calipers, pads, rotors, ABS, EBD, brake fluid specifications
Electrical System:
Battery, charging system, starter, lighting, fuses, relays
Body And Interior:
Body panels, doors, windows, seats, trim, interior components
HVAC:
Air conditioning, heating, ventilation, climate control systems
Diagnostic Troubleshooting:
Fault codes, diagnostic procedures, common problems and solutions
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad replacement
Repair Procedures:
Engine component replacement, transmission overhaul, suspension component replacement, brake system repair
Troubleshooting Guides:
Step-by-step diagnostics for common malfunctions
Electrical Diagnostics:
Wiring diagrams, component testing, circuit diagnosis
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIYers
Detail Level:
Includes torque specifications, clearances, tolerances, and precise repair instructions
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution scans for clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
G4FC (1.6L Gamma MPI), G4NA/G4ND (2.0L Nu MPI)
Engine Displacement 1.6L:
1591 cc
Engine Displacement 2.0L:
1999 cc
Engine Configuration 1.6L:
Inline 4-cylinder, DOHC, 16 valves
Engine Configuration 2.0L:
Inline 4-cylinder, DOHC, 16 valves
Performance 1.6L
Horsepower 1.6L:
Approx. 130 hp @ 6300 rpm
Torque 1.6L:
Approx. 119 lb-ft @ 4850 rpm
Performance 2.0L
Horsepower 2.0L:
Approx. 164 hp @ 6200 rpm
Torque 2.0L:
Approx. 150 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Emission Control
Emission Standards:
Meets EPA and CARB standards for its model year
🔧 Transmission
Standard
Transmission Type Base:
6-speed Manual Transaxle
Optional
Transmission Type Optional:
6-speed Automatic Transaxle (with Shiftronic)
Features
Automatic Transmission Modes:
Sport Mode (driver-selectable)
Fluid Specification
Automatic Transmission Fluid:
Genuine ATF SP-III or equivalent (check manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 (check manual for exact specification)
📐 Dimensions
Exterior Sedan
Length Sedan:
Approx. 4560 mm (179.5 in)
Exterior Hatchback
Length Hatchback:
Approx. 4310 mm (169.7 in)
Exterior
Width:
Approx. 1765 mm (69.5 in)
Height:
Approx. 1415 mm (55.7 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight Min:
Approx. 1270 kg (2800 lbs)
Curb Weight Max:
Approx. 1375 kg (3031 lbs)
Gross Vehicle Weight Rating Gvwr:
Varies by configuration (refer to vehicle placard)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (typical for this generation, check specific year/tests)
IIHS Top Safety Pick:
May have earned Top Safety Pick status in certain configurations (check specific year/tests)
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Esc:
Electronic Stability Control
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Frontal, Side-curtain, and Side-impact Airbags (configuration varies by trim)
Seatbelts:
Three-point active front seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System:
UVO infotainment system (optional), touchscreen display with features like AM/FM/SiriusXM, CD/MP3, Bluetooth, USB/Aux inputs.
Navigation:
Optional navigation system available on higher trims.
Driver Assistance
Backup Camera:
Standard on most trims for 2016-2017.
Advanced Features:
Optional: Blind-Spot Detection (BSD), Rear Cross-Traffic Alert (RCTA), Lane Change Assist (LCA).
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, USB/Auxiliary ports.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Severe conditions may require more frequent changes.
Air Filter Replacement Interval:
Every 15,000 miles or 12 months (inspect every 7,500 miles)
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months (inspect every 7,500 miles)
Spark Plug Replacement Interval:
Iridium-tipped plugs: 100,000 miles. Refer to manual for specific plug type and interval.
Brake Fluid Replacement Interval:
Every 24 months or 30,000 miles (whichever comes first)
Fluid Specifications
Engine Oil Specification:
API SN or ILSAC GF-5; SAE 0W-20 (check manual for confirmation and viscosity grade by temperature)
Coolant Type:
Long Life Antifreeze/Coolant (OAT) - Blue color (refer to manual for specific Kia P/N)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification)
Known Issues
Engine Issues:
Potential for oil consumption in some earlier Gamma engines, occasional ignition coil or spark plug failures. Engine knock sensor issues can occur.
Transmission Issues:
Some reports of hesitant shifting or delayed engagement in automatic transmissions. Manual transmissions are generally robust.
Electrical Issues:
Infrequent issues with infotainment system glitches, battery drain due to parasitic draw, or faulty door lock actuators.
Suspension Issues:
Wear in front control arm bushings can lead to noise or alignment issues over time.
Maintenance Schedule Details
Detailed Schedule:
The manual provides a comprehensive schedule, detailing inspections, replacements, and checks for every 7,500, 15,000, 30,000, and 60,000 miles/km intervals.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automotive manufacturer, has a history dating back to 1944, evolving from a manufacturer of bicycle parts to a global automotive player known for value and reliability.
Model Evolution
Cerato History:
The Kia Cerato (also known as Forte in North America and Cee'd in Europe for earlier generations) is Kia's compact car offering, designed to compete in a highly contested segment. The BD generation, introduced for 2019, represents a significant styling and technology update over the previous generation.
Production
Production Locations:
Primary assembly in South Korea (Hwaseong) and other global Kia facilities.
Model Generation Covered:
This manual covers the second generation (YD) of the Kia Cerato/Forte, which ran from 2013-2018, specifically for the 2016-2017 model years.
🏆 Awards & Recognition
Recognitions
Initial Quality Awards:
Kia has consistently ranked well in J.D. Power Initial Quality Studies and Vehicle Dependability Studies, indicating good build quality and reliability for its vehicles, including the Cerato/Forte.
Value Awards:
Often praised by automotive reviewers for its strong value proposition and long warranty.
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