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Kia Cerato 2006 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Kia Model: Cerato Year: 2006 Codes Chassis Codes: LD (Sedan/Hatchback), TD (Coupe) 👋 Introduction Market Position Segment: Compact Car / Small Family Car Competitive Analysis...
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🏷️ Basic Information
Identification
Make:
Kia
Model:
Cerato
Year:
2006
Codes
Chassis Codes:
LD (Sedan/Hatchback), TD (Coupe)
👋 Introduction
Market Position
Segment:
Compact Car / Small Family Car
Competitive Analysis
Key Competitors:
Hyundai Elantra (sister vehicle), Toyota Corolla, Honda Civic, Ford Focus, Mazda3, Nissan Sentra
Key Features
Value Proposition:
Offers a balance of affordability, practicality, and styling within its segment.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Maintenance, Diagnostics, Adjustments, Overhaul
Component Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Chassis, Interior
Page Count
Total Pages:
1793
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, assembly, inspection, and repair of engine components (pistons, rings, bearings, cylinder head, valve train, crankshaft, connecting rods, timing systems, etc.)
Engine Management And Emissions:
Diagnostic procedures, sensor identification, actuator testing, emissions control system operation and repair
Transmission Manual:
Removal, disassembly, inspection, assembly, and installation of manual transmission components and procedures
Transmission Automatic:
Diagnostic procedures, component identification, fluid service, and general repair information (Note: Specific automatic transmission details may vary based on engine option)
Drivetrain:
Front-wheel drive system components (CV joints, axles, differential), rear axle (if applicable), propeller shaft, and related components
Suspension Front:
MacPherson strut assembly, control arms, ball joints, stabilizer bar, wheel bearings, and alignment specifications
Suspension Rear:
Independent rear suspension components (if applicable), trailing arms, shock absorbers, coil springs, and alignment specifications
Steering:
Power steering system (pump, rack and pinion, hoses), steering column, intermediate shafts, and steering linkage components
Brakes Hydraulic:
Brake pedal, master cylinder, brake fluid, brake lines, proportioning valve, and hydraulic component testing/replacement
Brakes Friction:
Front and rear brake pads, rotors/discs, calipers, parking brake system, and adjustment procedures
Electrical System Charging:
Battery, alternator, voltage regulator, and related wiring/connections
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, and related circuits
Electrical System Lighting:
Headlights, taillights, interior lighting, fog lights, and related switches/relays
Electrical System Instruments And Gauges:
Instrument cluster, speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and sensors
Electrical System Audio And Accessories:
Radio, speakers, power windows, power locks, mirrors, sunroof, and accessory power circuits
HVAC System:
Air conditioning (compressor, condenser, evaporator, refrigerant), heating (heater core, blower motor), ventilation, and controls
Body Exterior:
Body panels, doors, hood, trunk lid, bumpers, glass, seals, and exterior trim removal/installation
Body Interior:
Seats, dashboard, door panels, headliner, carpets, airbags (components and safety precautions), seat belts, and interior trim
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common problems and their solutions
Removal And Installation:
Step-by-step instructions for removing and installing virtually all vehicle components
Disassembly And Assembly:
Detailed procedures for taking apart and rebuilding major assemblies and components
Adjustments:
Precise instructions for adjustments to various systems (e.g., clutch, brakes, suspension alignment)
Repair:
Comprehensive repair procedures for identified faults and worn components
Torque Specifications:
Detailed torque values for all critical fasteners and bolts
Wear Limits:
Specifications for allowable wear on critical components to ensure proper function and longevity
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage, suitable for professional technicians and experienced DIY enthusiasts
Illustrations:
Detailed, pictorial diagrams, exploded views, and photographs illustrating service procedures and component identification
Special Tools:
Identification and usage instructions for special service tools required for specific repair operations
Service Data:
Inclusion of essential service data, specifications, and factory tolerances
📊 Manual Specifications
File Format
Format Details:
Portable Document Format (PDF), optimized for viewing and printing
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Binding Type
Binding Format:
Digital Download (PDF - no physical binding)
Paper Type
Paper Quality:
N/A (Digital Document)
Compatibility
Operating Systems:
Compatible with Windows, macOS, and Linux operating systems
Requirements
Software Requirement:
Adobe Acrobat Reader or compatible PDF viewer required
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.6L Inline-4 (G4ED), 2.0L Inline-4 (G4GC)
Performance
1.6L Power:
Approx. 106-110 hp (varies by market and specific tune)
2.0L Power:
Approx. 138-143 hp (varies by market and specific tune)
2.0L Torque:
Approx. 136 lb-ft @ 4500 rpm (for G4GC engine, typical)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type
Fuel Requirement:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Automatic Features:
Electronically controlled, with lock-up torque converter
📐 Dimensions
Exterior
Wheelbase:
Approx. 2650 mm (104.3 inches)
Length Sedan:
Approx. 4545 mm (179.0 inches)
Length Hatchback:
Approx. 4260 mm (167.7 inches)
Width:
Approx. 1765 mm (69.5 inches)
Height:
Approx. 1470 mm (57.9 inches)
Weights
Curb Weight:
Varies by model and trim, typically between 1250 kg - 1350 kg (2750 lbs - 2976 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
NHTSA and IIHS ratings for this generation vary by year and specific test conducted. Refer to individual test reports for precise data.
Active Features
Braking Assist:
Available Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags and curtain airbags depending on trim level
Seat Belts:
Three-point seat belts with pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player with auxiliary input and multiple speaker configurations (e.g., 4 or 6 speakers)
Driver Assistance
Cruise Control:
Available on higher trim levels
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific engine oil type and conditions)
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions
Spark Plug Replacement:
Recommended around 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs, less for conventional
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-20 or 5W-30 (refer to owner's manual or manual for specific engine)
Coolant Type:
Ethylene glycol-based antifreeze, typically Asian vehicle blue or green type (refer to manual for exact specification)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil (refer to manual for specific capacity)
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent (refer to manual for specific capacity)
Known Issues
Common Problems Engine:
Occasional oil consumption in some higher mileage units, potential for timing belt wear (if applicable to specific engine variant, check manual for interference/non-interference)
Common Problems Suspension:
Wear in control arm bushings, ball joints, and sway bar links leading to knocking sounds
Common Problems Electrical:
Issues with power window motors, door lock actuators, and sometimes instrument cluster illumination
Common Problems HVAC:
HVAC blower motor resistor failure, AC system leaks
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korean automotive manufacturer
Model Evolution
Generation:
First Generation (2004-2009 for Kia Cerato/Spectra)
Production
Manufacturing Locations:
South Korea (primarily Hwaseong plant)
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for the 2006 Cerato are not widely publicized, it was generally recognized as a value-oriented option in its segment.