Engine Mechanical:
Complete overhaul, internal components, timing, lubrication, cooling, exhaust
Engine Electrical:
Ignition, starting, charging, sensors, actuators, ECU diagnostics
Emission Control:
Catalytic converter, O2 sensors, EGR, EVAP, emissions testing procedures
Fuel System:
Fuel pump, injectors, pressure regulator, fuel lines, EVAP system
Clutch System:
Clutch disc, pressure plate, release bearing, hydraulic system (if applicable)
Manual Transaxle:
Gearbox overhaul, shifting mechanisms, seals, fluid specifications
Automatic Transaxle:
Transmission overhaul, valve body, torque converter, solenoids, fluid specifications
Driveshaft And Axle:
CV joints, drive shafts, differential, wheel bearings
Suspension System:
Struts, shock absorbers, control arms, bushings, springs, alignment specifications
Steering System:
Power steering pump, rack and pinion, tie rods, steering column, fluid specifications
Restraint System:
Airbag system, seat belts, SRS module diagnostics
Brake System:
Pads, rotors, calipers, ABS system, hydraulic lines, brake fluid specifications
Body Interior:
Trim removal, dashboard, seats, door panels, headliner
Body Exterior:
Bumpers, fenders, hood, trunk, doors, glass replacement, paint codes
Body Electrical:
Lighting, power windows, locks, mirrors, wipers, horn, fuses, relays
HVAC:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant types
Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, belt replacement, spark plug replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based repairs, fault code interpretation
Repair:
Component removal, installation, and adjustment for all covered systems
Diagnostics:
Specific diagnostic steps for common and complex issues, wiring schematics for tracing faults
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Visual Aids:
Diagrams, illustrations, wiring schematics
Engine Options 2004:
Likely 2.5L V6 (G6D) and potentially a 2.0L or 2.7L inline-4 depending on market. Specific engine codes would be detailed in the manual.
Hp Torque Typical:
For 2.5L V6: Approximately 170-175 hp and 175-180 lb-ft torque. Exact figures vary by specific engine variant and market.
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-port injection (MPI) or sequential fuel injection (SFI)
Timing System:
Likely belt or chain driven, with specific replacement intervals and procedures detailed.
Engine Oil Type:
Typically API SG, SH, SJ or higher, SAE 5W-30 or 10W-30 (refer to manual for exact specifications and viscosity by temperature).
Coolant Type:
Ethylene glycol-based, long-life coolant (typically a 50/50 mix with distilled water).
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (refer to manual for severe vs. normal duty).
Timing Belt Replacement:
If belt-driven, typically around 60,000-90,000 miles (96,000-144,000 km). Crucial to verify with manual for specific engine.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified by Kia.
Power Steering Fluid:
Specific hydraulic fluid, often Dexron III or equivalent, or Kia's proprietary fluid. Consult manual.
Common Wear Items:
Control arm bushings, sway bar links, brake wear components, exhaust system integrity, potential for transmission fluid leaks in older automatics.
Engine Specific Concerns:
Some earlier V6 engines could experience issues with intake manifold gaskets or oil leaks if not properly maintained. Refer to specific engine diagnostic sections in the manual.
