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Kia Optima 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Optima Year: 2007 Generation Generation Designation: Second Generation (MG) Codes Chassis Code: MG Platform: Hyundai-Kia YF Platform (shared with Hyundai Sonata) 👋 Introduction...
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Kia Optima 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Optima
Year:
2007
Generation
Generation Designation:
Second Generation (MG)
Codes
Chassis Code:
MG
Platform:
Hyundai-Kia YF Platform (shared with Hyundai Sonata)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Consumers seeking a reliable, stylish, and value-oriented sedan; DIY mechanics and professional repair shops.
Competitive Analysis
Key Competitors 2007:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu, Mazda6, Hyundai Sonata.
Key Features
Value Proposition:
Offers a blend of European-inspired styling, comfortable interior, competent performance, and advanced safety features at a competitive price point.
Design Philosophy:
Exterior design by Peter Schreyer, emphasizing a clean, modern, and dynamic profile.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for all trim levels and engine configurations of the 2007 Kia Optima.
Page Count
Estimated Pages:
Hundreds (exact count not specified but implies comprehensive coverage)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (assembly, disassembly, inspection, overhaul), fuel system (delivery, injection, control), cooling system, lubrication system, ignition system, emission control systems (OBD-II), starting and charging system.
Transmission Systems:
Manual transmission (clutch, gearbox, maintenance, repair), automatic transmission (hydraulic control, planetary gears, maintenance, repair, torque converter).
Drivetrain Systems:
Front-wheel drive system, drive shafts, CV joints, differential.
Suspension Steering Brakes:
Front and rear suspension (struts, springs, control arms, bushings), steering system (rack and pinion, power steering), braking system (ABS, hydraulic components, disc/drum brake service, parking brake).
Electrical Electronic Systems:
Wiring diagrams, battery, alternator, starter, lighting system, instrument cluster, power windows, power locks, comfort features, engine control module (ECM), transmission control module (TCM), body control module (BCM).
HVAC Body Chassis:
Heating, Ventilation, and Air Conditioning (HVAC) system, body panels, doors, windows, interior trim, exterior trim, chassis frame, exhaust system, fuel tank and lines.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Repair Procedures:
Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, bodywork procedures.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution.
Special Tools And Techniques:
Identification and use of specialized tools required for specific repair procedures, torque specifications, critical assembly sequences.
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair.
Diagnostic Capabilities:
Advanced diagnostics, including on-board diagnostics (OBD-II) system information, sensor data interpretation, and troubleshooting of electronic control units (ECUs).
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Searchability
Text Searchability:
Likely searchable text within the PDF, enabling quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L DOHC Inline-4 (Theta II)
Engine Option 1 Code:
G4KC
Engine Option 2:
3.5L DOHC V6 (Mu)
Engine Option 2 Code:
G6CU
Performance
2.4L Horsepower:
164 hp @ 6000 rpm
2.4L Torque:
160 lb-ft @ 4000 rpm
3.5L V6 Horsepower:
235 hp @ 6000 rpm
3.5L V6 Torque:
225 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Unleaded Gasoline (87 octane recommended)
Engine Internals
Block Material:
Aluminum Alloy (Both engines)
Cylinder Head Material:
Aluminum Alloy (Both engines)
Timing
2.4L Timing Mechanism:
Timing Chain
3.5L V6 Timing Mechanism:
Timing Belt
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission (Available on 2.4L models)
Optional
Optional Transmission 1:
5-Speed Automatic Transmission (Standard on most 2.4L models, optional on some)
Optional Transmission 2:
6-Speed Automatic Transmission (Standard on 3.5L V6 models)
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic, potentially with a manual shift mode (Sportmatic).
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 gear oil (Refer to manual for specific Kia part number)
Automatic Transmission Fluid Type:
Kia SPIII ATF or equivalent (Refer to manual for specific Kia part number)
📐 Dimensions
Exterior
Length:
approx. 187.4 inches (4760 mm)
Width:
approx. 71.7 inches (1821 mm)
Height:
approx. 58.1 inches (1476 mm)
Wheelbase:
approx. 107.1 inches (2720 mm)
Weights
Curb Weight Min:
approx. 3300 lbs (1497 kg) for 2.4L models
Curb Weight Max:
approx. 3570 lbs (1619 kg) for 3.5L V6 models
Cargo
Trunk Volume:
approx. 15.1 cu ft (428 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2007 Model Year)
NHTSA Front Impact Passenger:
5-Star (2007 Model Year)
NHTSA Side Impact Front Seat Passenger:
5-Star (2007 Model Year)
NHTSA Side Impact Rear Seat Passenger:
5-Star (2007 Model Year)
IIHS Front Offset Crash Test:
Good (2007 Model Year)
IIHS Side Impact Crash Test:
Good (2007 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC)
Passive Features
Airbags Front:
Dual front advanced airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Full-length side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional Infinity audio system with subwoofer.
Navigation:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry Ignition:
Available keyless entry system with push-button ignition.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for portable music players.
Bluetooth:
Optional Bluetooth hands-free connectivity available on select trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe conditions may require more frequent changes.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months (depending on driving conditions).
Cabin Air Filter Replacement:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement 2.4L:
Every 90,000 miles (144,000 km) using original equipment iridium spark plugs.
Transmission Fluid Change Auto:
Every 60,000 miles (96,000 km) or as indicated by maintenance schedule, especially under severe usage.
Timing Belt Replacement 3.5L V6:
Crucial: Every 90,000 miles (144,000 km) or 7 years (whichever comes first). Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
0W-20 or 5W-20 (API SN or higher, ILSAC GF-5 or higher).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) for 2.4L; Approx. 5.5 quarts (5.2 L) for 3.5L V6 (refer to manual for exact capacity).
Coolant Type:
Hyundai/Kia Long Life Coolant (OAT, Blue) - Ethylene Glycol based. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type).
Known Issues
Common Problem 1:
CV Axle Boots: Premature wear or tearing of front CV axle boots leading to grease leakage and potential joint failure.
Common Problem 2:
Oil Consumption (2.4L): Some reports of higher-than-average oil consumption, potentially related to piston ring wear or PCV system issues.
Common Problem 3:
ABS/ESC Warning Lights: Can be triggered by faulty wheel speed sensors or issues with the ABS module.
Common Problem 4:
HVAC Blower Motor: Occasional failure of the blower motor or its resistor.
Common Problem 5:
Door Lock Actuators: Failure of the door lock actuators can lead to doors not locking or unlocking properly.
📚 Vehicle History
Brand Heritage
Kia History:
Founded in 1944, Kia Motors is South Korea's oldest manufacturer of motor vehicles, initially producing steel tubing and bicycle parts before moving into trucks and eventually passenger cars.
Model Evolution
Optima Lineage:
The Optima (known as Kia Lotze in some markets) replaced the Kia Magna/Optima. The 2007 model represents the second generation (MG), designed by Peter Schreyer, significantly enhancing its styling and appeal over its predecessor.
Production
Production Location:
Hwaseong, Gyeonggi Province, South Korea (Kia Hwaseong Plant)
Production Years Mg Generation:
2005-2010
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Recipient of 'Good' ratings in IIHS front and side impact tests, indicating strong safety performance for its class.
Kbb Best Resale Value:
While not explicitly awarded a specific 'Best Resale Value' award for 2007, the Optima was generally recognized for offering good value and competitive features within its segment.
Certifications
Emissions Certification:
Meets EPA emissions standards for the model year. Specific California LEV II certification may vary by engine and trim.
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