Vehicle Segment:
Subcompact hatchback, City Car
Target Demographic:
Urban commuters, budget-conscious buyers, first-time car owners.
Key Competitors:
Hyundai Getz, Daewoo Matiz, Fiat Panda, Suzuki Alto, Toyota Aygo.
Manual Selling Point:
Professional grade, comprehensive coverage, lifetime access, high-quality illustrations.
Vehicle Selling Point:
Compact size, fuel efficiency, affordability, maneuverability in urban environments.
Vehicle Systems:
Engine, Transmission, Drivetrain, Steering, Suspension, Brakes, Electrical System, HVAC, Bodywork, Interior, Exterior trim, Emissions Control, Diagnostic Trouble Codes (DTCs)
Estimated Pages:
Hundreds (specific number not provided, but described as very detailed with hundreds of pages)
Type:
Factory Service Repair Workshop Manual
Primary Language:
English
Delivery Format:
Downloadable PDF
Powertrain:
Internal combustion engine (petrol), fuel system, ignition system, exhaust system, manual transmission, automatic transmission (if applicable), drive shafts, axles.
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS if equipped), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, door locks, audio system, fuses, relays, wiring diagrams, diagnostic connectors.
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, safety restraints (airbags, seatbelts), HVAC system (heating, ventilation, air conditioning).
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (DTCs), electrical circuit testing.
Repair:
Engine component repair and replacement (e.g., cylinder head, pistons, valves), transmission overhaul, brake caliper and master cylinder replacement, suspension component replacement, electrical component repair, body panel repair and alignment.
Disassembly And Assembly:
Step-by-step instructions for removing, inspecting, repairing, and reassembling all major vehicle components and sub-systems, often with exploded diagrams.
Level Of Detail:
Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts)
Diagnostic Capabilities:
Advanced diagnostic procedures, including use of scan tools, electrical multimeter usage, and interpreting diagnostic trouble codes (DTCs).
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds, including specifications and tolerances.
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF, facilitating quick information retrieval.
Print Capability:
Printable (single pages or the entire manual)
Image Quality:
High-quality (contains detailed photos and diagrams)
Binding:
Not Applicable (Digital PDF)
Paper Type:
Not Applicable (Digital PDF)
Operating Systems:
Windows and macOS (explicitly stated as compatible with all Windows & All MAC Computers)
Usage License:
Lifetime use, unlimited installations (No expiry dates, can be used on as many computers as required)
Engine Code:
G4HD (Common for the 1.3L variant)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine variant.
Displacement:
1.0L (999cc) and 1.3L (1299cc) petrol engines were common for this generation.
Horsepower 1.0L:
Approximately 60-65 PS (59-64 bhp; 44-48 kW)
Torque 1.0L:
Approximately 80-90 Nm (59-66 lb-ft)
Horsepower 1.3L:
Approximately 75-85 PS (74-84 bhp; 55-63 kW)
Torque 1.3L:
Approximately 115-125 Nm (85-92 lb-ft)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
ECU Type:
Likely proprietary Kia ECU, details within manual.
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission (availability varied by market and trim)
Clutch Type:
Hydraulically operated single dry plate clutch
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Consult manual for exact specification and capacity)
Length:
Approx. 3,495 mm (137.6 in)
Width:
Approx. 1,595 mm (62.8 in)
Height:
Approx. 1,470 mm (57.9 in)
Wheelbase:
Approx. 2,360 mm (92.9 in)
Curb Weight:
Approx. 800-900 kg (1,760-1,980 lbs), depending on engine and equipment.
Cargo Volume:
Approx. 200 liters (7.1 cu ft) with rear seats up, expandable with seats folded.
Euro Ncap Rating:
3 Stars (for the original Picanto model, specific rating for 2003-2006 SA generation may vary slightly or be for an earlier version).
ABS:
Optional Anti-lock Braking System (ABS) available on some trims.
Ebr:
Electronic Brake-force Distribution (EBD) likely coupled with ABS if equipped.
Airbags:
Driver and front passenger airbags were standard or optional depending on market.
Seatbelts:
3-point front seatbelts with pre-tensioners, 3-point rear seatbelts.
Audio System:
Basic AM/FM radio with CD player or cassette player (depending on trim and market), likely with 2 or 4 speakers.
Display:
Basic digital display for odometer, fuel level, and warning lights. No complex infotainment screens.
Cruise Control:
Not typically available on this generation of Picanto.
Bluetooth:
Not available on this generation.
Power Windows:
Front power windows standard on higher trims, rear windows often manual. Availability detailed in manual.
Oil Change Interval:
Typically 10,000 km (6,200 miles) or 12 months, whichever comes first (Consult manual for specific engine and oil type recommendation).
Air Filter Replacement:
Every 20,000-30,000 km (12,500-18,750 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Around 40,000-60,000 km (25,000-37,500 miles) for standard plugs, longer for iridium plugs (Check manual for exact type and interval).
Engine Oil Viscosity:
Likely 5W-20 or 5W-30 for most variants (Always verify with the manual for the specific engine).
Coolant Type:
Ethylene glycol based, typically green or pink long-life coolant (Check manual for specific type and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for precise specification).
Common Problems:
Potential for minor electrical gremlins, clutch wear, occasional issues with rear suspension components, and general wear and tear on suspension and exhaust systems typical for a city car of this age.
Filter Part Numbers:
Specific part numbers for oil filters, air filters, and cabin filters would be detailed within the manual.
