Vehicle Segment:
Light Commercial Van / Minivan
Competitors 2002:
Hyundai H-1/Starex, Mitsubishi L300/Delica, Toyota Hiace
Manual Value Proposition:
Enables DIY repairs saving significant costs, provides professional technician-level information
Manual Format Advantage:
Digital format allows printing of specific sections, keeping the manual clean
Engine Service Repair:
Comprehensive Engine Service and Repair Procedures
Transmission Service Repair:
Detailed Transmission Service and Repair Procedures
Brake System:
In-depth coverage of the brake system, including diagnosis and repair
Electrical System:
Complete Electrical System coverage, including diagnosis and troubleshooting
Wiring Diagrams:
Detailed Wiring Diagrams for all vehicle systems
Suspension:
Service and repair for suspension components
Steering:
Steering system diagnosis and repair
Cooling System:
Maintenance and repair of the cooling system
Fuel System:
Fuel Injection and Fuel System diagnosis and repair
Emission System:
Emission System components and service
HVAC System:
Heater and Air Conditioning (HVAC) system service
Engine Control System:
Engine Control System (ECU) diagnosis and troubleshooting
Chassis Body:
Chassis and Body repair and maintenance
Restraint System:
Service and repair of the Restraint System (airbags, seatbelts)
Interior:
Interior component service and repair
Differential Drive:
Differential and Drive axle service
Axle:
Axle component service and repair
General Maintenance:
Routine maintenance procedures and schedules
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues
Periodic Lubrication:
Detailed lubrication points and schedules
Disassembly Assembly:
Step-by-step disassembly and assembly procedures for all components
Cleaning Reinstalling:
Procedures for cleaning and reinstalling parts
Diagnostic Information:
Professional-level diagnostic procedures and information
Repair Information:
Detailed repair procedures for all vehicle systems
Maintenance Information:
Comprehensive maintenance guidelines
Electrical Troubleshooting:
Combined troubleshooting and electrical service procedures with wiring diagrams
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets
Engine Options 2002:
Likely featured 2.5L (DSL) SOHC Diesel and potentially 2.7L Petrol engines
Horsepower Range:
Typically 70-90 HP for diesel variants, higher for petrol
Torque Range:
Approximately 130-170 Nm for diesel variants
Fuel Delivery:
Indirect Injection Diesel (likely rotary pump) or Multi-Point Fuel Injection (MPFI) for petrol
Safety Rating Assessment:
Likely basic safety features for its era, manual would detail these systems.
Active Safety Features:
ABS (Anti-lock Braking System) likely optional or standard on higher trims
Passive Safety Features:
Front airbags (driver and passenger), seatbelts, reinforced chassis structure.
Infotainment System 2002:
Basic AM/FM radio with cassette player or CD player; likely no advanced infotainment features.
Driver Assistance Features:
Limited driver assistance features for this era; potentially parking sensors on some export models.
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months (for diesel), consult manual for exact specification and oil type.
Air Filter Replacement:
Recommended every 15,000 - 20,000 km or annually, depending on operating conditions.
Fuel Filter Replacement:
Crucial for diesel engines, typically every 20,000 - 30,000 km.
Engine Oil Type:
API CF or higher for Diesel, API SG/SH/SJ for Petrol (Consult Manual for specific viscosity grade like 10W-30 or 15W-40)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for Kia specified coolant.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, viscosity dependent on temperature (e.g., 75W-90).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Common Issues:
Potential issues include glow plug failures (diesel), injector pump issues (diesel), rust on body panels, suspension wear, and some electrical gremlins.
Kia Heritage:
Kia, founded in 1944, evolved from military vehicle production to passenger cars and commercial vehicles.
Pregio Origins:
The Kia Pregio is a rebadged and updated version of the Kia Besta, which was based on the Mazda Bongo.
Production Period:
The first generation (UN) was produced from 1995 to 2005, with the 2002 model being part of this range.
