Kia Sedona 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2002 👋 Introduction Market Position Vehicle Segment: Minivan / MPV Target Audience: Families, individuals requiring flexible passenger and cargo capacity. Competitive...

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Type: Car

Vendor:

Sku: 494689

Tags: 2002 Car Cars Kia Misc Sedona

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

👋 Introduction

Market Position

Vehicle Segment:

Minivan / MPV

Target Audience:

Families, individuals requiring flexible passenger and cargo capacity.

Competitive Analysis

Key Competitors 2002:

Dodge Grand Caravan, Chrysler Town & Country, Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture.

Key Features

Design Philosophy:

Practicality, spaciousness, family-oriented features, value for money.

Interior Versatility:

Configurable seating arrangements for passenger and cargo hauling.

📋 Manual Details

Coverage Areas

Covered Years:

Chassis Code:

Trim Levels Covered:

All trim levels

Page Count

Estimated Page Count:

Approximately 1500+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly, inspection, and reassembly procedures for all engine components.

Engine Management:

EFI system, ignition system, emission control systems, sensor and actuator diagnostics.

Transmission Automatic:

Operation, diagnosis, overhaul, and fluid specifications for the automatic transmission.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential assembly.

Suspension Front:

MacPherson strut design, components, alignment, and repair procedures.

Suspension Rear:

Multi-link independent suspension, components, and repair procedures.

Brakes Hydraulic:

Brake system components, bleeding procedures, master cylinder, caliper, and wheel cylinder service.

Brakes ABS:

ABS system operation, sensor diagnostics, hydraulic modulator service.

Steering:

Power steering system, steering rack, tie rods, and column assembly.

Electrical System Dc:

Battery, charging system (alternator), starting system (starter motor).

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types, and wiring diagrams.

Electrical System Instruments:

Instrument cluster, gauges, warning lights, and related sensors.

Body Interior:

Seating, trim panels, dashboard, door panels, and accessory components.

Body Exterior:

Body panels, doors, hood, liftgate, bumpers, and glass replacement.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.

Safety Restraints:

Airbag system components, sensors, and diagnostic procedures (cautionary notes emphasized).

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules, fluid changes, filter replacements, and inspections.

Troubleshooting Guides:

Systematic diagnostic flowcharts and troubleshooting procedures for common and uncommon issues.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment.

Diagnostic Techniques:

Techniques for identifying faults using diagnostic trouble codes (DTCs) and specialized tools.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems.

Torque Specifications:

Precise torque values for all critical fasteners.

Special Tools:

Identification and usage of special tools required for specific repairs.

Fluid Capacities And Types:

Detailed information on all fluid types and capacities for the vehicle.

Schematics:

Component location diagrams and system schematics.

Technical Depth

Depth Of Coverage:

Complete factory-level diagnostic and repair information suitable for professional technicians and advanced DIYers.

Level Of Detail:

Detailed explanations of system operation, component functions, and diagnostic logic.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content for quick information retrieval.

Print Quality

Printability:

High-resolution graphics and text, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (for 3.5L)

Engine Type:

SOHC V6

Displacement:

3.5 Liters (3497 cc)

Bore X Stroke:

91.0 mm x 90.0 mm

Compression Ratio:

9.4:1

Fuel Type:

Unleaded Gasoline

Performance

Horsepower Net:

195 hp @ 5500 rpm (approximate)

Torque Net:

217 lb-ft @ 3500 rpm (approximate)

Fuel System

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI)

Fuel Pump Pressure:

49 - 57 psi (3.4 - 3.9 bar)

Engine Management

Engine Control Unit:

ECU/ECM (specific part number varies)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Optional

Optional Transmission:

None offered for 2002 model year

Features

Transmission Fluid Type:

Kia SP-III or equivalent ATF

Transmission Fluid Capacity:

Approximately 8.7 quarts (8.2 liters) for a complete drain and fill.

Gear Ratios:

Refer to manual for specific gear ratios (e.g., 1st: 2.76, 2nd: 1.54, 3rd: 1.00, 4th: 0.73, Reverse: 2.14).

📐 Dimensions

Exterior

Length:

Approximately 194.0 inches (4928 mm)

Width:

Approximately 75.4 inches (1915 mm)

Height:

Approximately 67.1 inches (1704 mm)

Wheelbase:

Approximately 118.1 inches (3000 mm)

Front Track:

Approximately 63.2 inches (1605 mm)

Rear Track:

Approximately 63.4 inches (1610 mm)

Weights

Curb Weight:

Approximately 4,100 - 4,300 lbs (1860 - 1950 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 5,600 - 5,800 lbs (2540 - 2630 kg)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 20.0 - 30.0 cu ft (variable by seating configuration)

Cargo Volume Behind 2Nd Row:

Approximately 70.0 - 80.0 cu ft (variable by seating configuration)

Cargo Volume Behind 1St Row:

Approximately 120.0 - 150.0 cu ft (variable by seating configuration)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Driver:

4 Stars (as of 2002 testing)

NHTSA Front Crash Test Passenger:

4 Stars (as of 2002 testing)

NHTSA Side Impact Front Driver:

4 Stars (as of 2002 testing)

NHTSA Side Impact Front Passenger:

4 Stars (as of 2002 testing)

NHTSA Side Impact Rear Passenger:

4 Stars (as of 2002 testing)

Active Features

Standard Anti-lock Braking System (4-wheel)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front side-impact airbags

Seatbelts:

Three-point seatbelts for all seating positions

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM CD player with optional cassette. Speaker configurations vary by trim.

Display:

Basic dashboard display for climate and audio information. Optional rear-seat entertainment system not common for 2002.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Assistance:

No factory-installed parking sensors or rearview cameras on 2002 models.

Connectivity

Bluetooth:

Not available on 2002 models.

Usb Ports:

Not available on 2002 models.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped).

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (recommended for platinum or iridium plugs).

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months.

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months.

Fluid Specifications

Engine Oil Type:

API SM or higher, SAE 5W-30

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 liters) with filter change.

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Potential for transmission solenoid issues, minor electrical gremlins, and exhaust system corrosion. Early models sometimes had steering rack wear. Check for TSBs (Technical Service Bulletins).

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Origins:

Founded in 1944, South Korean automotive manufacturer.

Model Evolution

First Generation:

Introduced as Kia Carnival in South Korea in 1998. Rebadged and sold in North America as Kia Sedona starting in 2002.

Design Influence:

Designed in collaboration with Italdesign Giugiaro.

Facelifts Updates:

The 2002 model represents the initial introduction to the North American market; subsequent years received updates.

Production

Production Location:

Hwaseong, South Korea

Production Years:

1998-2005 (First Generation worldwide); 2002-2005 (North American market as Sedona).

🏆 Awards & Recognition

Recognitions

Initial Reception:

Generally well-received for its practicality and value proposition, though perceived build quality and refinement were often compared less favorably to Japanese competitors.

Ratings

Consumer Reports Reliability:

Variable; some model years and components showed lower reliability scores compared to class leaders.