KIA Sedona 2004 V6 (3.5L) OEM Factory Shop Service Repair Manual FSM Year Specific

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Body Style: Minivan Codes Chassis Code: VQ Engine Code Primary: G6CU 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience:...

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Type: Car

Vendor:

Sku: 349645

Tags: 2004 Car Cars Kia Sedona

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

Body Style:

Minivan

Codes

Chassis Code:

Engine Code Primary:

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, individuals seeking versatile passenger and cargo transport.

Competitive Analysis

Key Competitors:

Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Uplander/Venture.

Key Features

Manual Utility:

Provides professional-level repair and maintenance guidance for DIY owners and professional technicians.

Information Source:

OEM (Original Equipment Manufacturer) data, identical to what dealership technicians use.

User Friendliness:

Designed for clarity with accurate, concise text and illustrative diagrams, making complex procedures accessible.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

File Type:

Single PDF File

Searchability:

Searchable Index

Internet Requirement:

No Internet Required

Software Requirement:

No Additional Software Required

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, overhaul, lubrication system, cooling system, fuel system, emission control system.

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators.

Transmission:

Automatic transmission (transaxle) assembly, disassembly, operation, diagnostics, fluid and filter service, control systems.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering gear, steering column, tie rods, power steering fluid specifications.

Brakes:

Front and rear disc brakes, brake fluid specifications, hydraulic system, ABS (Anti-lock Braking System) diagnostics and components, parking brake.

Wheels And Tires:

Wheel specifications, tire pressure recommendations, rotation, balancing.

Body And Frame:

Body panel removal and installation, structural components, corrosion protection, door and window mechanisms, seals, exterior trim.

Interior:

Seating systems, dashboard components, interior trim, headliner, flooring, HVAC controls.

HVAC:

Heating, Ventilation, and Air Conditioning system components, refrigerant charging, diagnostics, cabin air filter replacement.

Electrical System:

Wiring diagrams, lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuses, relays.

Safety Systems:

Airbag system (SRS), seat belt operation, child restraint system (LATCH) locations.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretations and repair strategies.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant checks and changes, transmission fluid service, brake fluid checks.

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper replacement, power steering pump replacement.

Component Replacement:

Detailed instructions for replacing virtually all serviceable components.

Troubleshooting Guides:

Comprehensive guides for diagnosing and resolving common and uncommon vehicle issues.

Wiring Diagrams:

Detailed, system-specific wiring schematics for all electrical circuits.

Specifications:

Torque specifications for all fasteners, fluid capacities, pressure specifications, electrical specifications.

Technical Depth

Depth Level:

Comprehensive (Bumper-to-Bumper)

Diagnostic Capability:

Advanced diagnostics and troubleshooting for complex systems.

Rebuild Procedures:

Detailed procedures for complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

File Organization:

Single, unified document

Print Quality

Print Quality:

High-resolution for clarity of text and diagrams

Illustrations:

Clear, detailed, in-depth illustrations and diagrams

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Displacement:

3.5 Liters (3497 cc)

Valvetrain:

DOHC (Dual Overhead Camshafts), 24 Valves (4 valves per cylinder)

Bore X Stroke:

93.0 mm x 82.7 mm

Compression Ratio:

9.4:1

Performance

Horsepower Net:

Approximately 200-205 hp @ 5500 rpm (specific figure may vary slightly by market/tuning)

Torque Net:

Approximately 217-220 lb-ft @ 3500 rpm (specific figure may vary slightly by market/tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approximately 18.5 gallons (70 Liters)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle

Optional

Transmission Options:

None offered for this specific model year and engine configuration.

Features

Transmission Fluid Type:

SP-III (or equivalent DEXRON-III compatible)

Transmission Fluid Capacity:

Approximately 8.7 quarts (8.2 Liters) for a dry fill, lower for fluid change.

📐 Dimensions

Exterior

Length:

Approximately 195.7 inches (4971 mm)

Width:

Approximately 78.4 inches (1991 mm) without mirrors

Height:

Approximately 67.9 inches (1725 mm)

Wheelbase:

Approximately 118.1 inches (3000 mm)

Front Track:

Approximately 65.8 inches (1671 mm)

Rear Track:

Approximately 65.6 inches (1666 mm)

Weights

Curb Weight:

Approximately 4300 - 4500 lbs (1950 - 2041 kg), varies by trim and equipment.

Gross Vehicle Weight Rating Gvwr:

Approximately 5932 lbs (2690 kg)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 31.4 cubic feet (889 Liters)

Cargo Volume Behind 2Nd Row:

Approximately 80.1 cubic feet (2268 Liters)

Cargo Volume Behind 1St Row:

Approximately 140.4 cubic feet (3975 Liters)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (Driver), 5-Star (Passenger) - For 2004 models, check specific VIN and equipment.

NHTSA Side Impact Crash Test:

4-Star (Front Seat), 5-Star (Rear Seat) - For 2004 models, check specific VIN and equipment.

IIHS Frontal Offset:

Good (for 2004 models, based on available data)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS) on some trims.

Passive Features

Airbags:

Driver and front passenger airbags, available side-impact airbags for front occupants.

Seatbelts:

3-point seat belts in all seating positions, pretensioners for front seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, available premium audio systems with multiple speakers and cassette player in some trims.

Navigation:

Optional GPS navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Auxiliary Input:

Not typically standard; aftermarket solutions may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. For severe driving conditions, every 3,000 miles (4,800 km).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Approximately every 100,000 miles (160,000 km) for iridium-tipped plugs (check specific type installed).

Coolant Replacement:

First replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years. Use specified coolant.

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 4 years. Severe use may require more frequent changes.

Fluid Specifications

Engine Oil Type:

API SL or SM, SAE 5W-30.

Engine Oil Capacity:

Approximately 5.2 quarts (4.9 Liters) with filter change.

Coolant Type:

Ethylene Glycol based antifreeze, long-life type (e.g., Kia Super Long Life Coolant).

Brake Fluid Type:

DOT 3 or DOT 4, meeting FMVSS 116.

Known Issues

Common Issues 1:

Power steering pump leaks or noise.

Common Issues 2:

Door lock actuator failures.

Common Issues 3:

Front suspension component wear (e.g., ball joints, control arm bushings).

Common Issues 4:

HVAC blower motor resistor issues leading to intermittent fan speeds.

Common Issues 5:

Transmission shift solenoid issues, particularly with higher mileage units.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Model Evolution

Generation:

First Generation (2000-2005)

Redesign Year:

The 2004 model represents the latter half of the first generation, with minor updates potentially occurring.

Production

Manufacturing Location:

Hwasung, South Korea (Kia's main production facility).

🏆 Awards & Recognition

Recognitions

Safety Awards 2004:

Recipient of 5-star frontal crash test ratings from NHTSA.

Ratings

Consumer Reports General:

Praised for spacious interior and value, though reliability ratings varied in early years.