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Kia Sedona 2002 3.5L DOHC Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2002 Engine Variant: 3.5L DOHC Codes Chassis Code: VQ Engine Code Identifier: G6CU 👋 Introduction Market Position Vehicle Segment: Minivan Target...
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Type: Car
Vendor:
Sku: 420544
Kia Sedona 2002 3.5L DOHC Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sedona
Year:
2002
Engine Variant:
3.5L DOHC
Codes
Chassis Code:
VQ
Engine Code Identifier:
G6CU
👋 Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience:
Families, individuals requiring versatile passenger and cargo space.
Competitive Analysis
Competitors 2002:
Chrysler Town & Country, Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Ford Windstar.
Key Features
Body Style:
4-door Minivan with sliding rear doors.
Seating Capacity:
Typically 7 or 8 passengers depending on configuration.
Engine Offering:
Focus on the powerful 3.5L V6 engine for robust performance.
📋 Manual Details
Coverage Areas
Coverage:
Complete repair and service for the 2002 Kia Sedona 3.5L DOHC.
Page Count
Pages:
829
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control (ECM), transmission (automatic), drivetrain.
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), wheel and tire specifications.
Body:
Body structure, exterior panels, interior trim, doors, windows, seats, HVAC system, audio system, lighting.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, wipers, power accessories, body control module (BCM), wiring diagrams.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, air filter replacement.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common and complex issues, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs).
Major Repairs:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack replacement.
Component Replacement:
Detailed instructions for replacing various components such as alternators, starters, fuel pumps, radiators, CV joints, etc.
Body Repair:
Panel alignment, door repair, glass replacement, interior trim repair.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, diagnostic procedures, and wiring schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution scans, optimized for clear printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Search:
Searchable text enabled for quick information retrieval.
Interactivity
Hyperlinks:
Likely includes internal links for navigation within the PDF.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6, DOHC (Dual Overhead Camshafts)
Displacement:
3.5 Liters (3497 cc)
Bore X Stroke:
Approximately 93.0 mm x 82.7 mm
Compression Ratio:
Estimated 9.7:1 to 10.0:1
Performance
Horsepower Est:
Approximately 200-203 hp @ 5500-5800 RPM
Torque Est:
Approximately 217-220 lb-ft @ 3000-3500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
Kia ECM (Electronic Control Module)
Cooling System
Coolant Type:
Ethylene Glycol based (Green or equivalent)
Lubrication System
Oil Type Recommendation:
SAE 5W-30 Synthetic Blend or Full Synthetic
Oil Capacity Quarts:
Approximately 4.5 quarts (4.3 liters) with filter change
Timing System
Timing Mechanism:
Timing Belt
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission
Optional
Manual Transmission:
Not available for this engine/model year combination.
Features
Transmission Fluid Type:
Kia ATF SP-III or equivalent
Transmission Fluid Capacity Quarts:
Approximately 7.5 quarts (7.1 liters) for refill, higher for complete overhaul.
Gear Ratios:
Specific gear ratios detailed within the manual.
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length Inches:
Approximately 197.8 inches
Width Inches:
Approximately 71.7 inches
Height Inches:
Approximately 67.1 inches
Wheelbase Inches:
Approximately 118.1 inches
Weights
Curb Weight Lbs:
Approximately 4,100 - 4,300 lbs
Gross Vehicle Weight Rating Lbs:
Approximately 5,500 - 5,700 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Likely 4 out of 5 stars (as per contemporary minivan standards, specific rating to be confirmed within manual).
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
May be available as an option on certain trims.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags may be optional.
Seatbelts:
Three-point seatbelts for all occupants, height-adjustable front seatbelts.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player, with optional cassette and premium sound systems.
Navigation:
Not typically available as standard from the factory for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
May be available as an aftermarket option or on higher trims.
Connectivity
Auxiliary Input:
Not standard, typically requires aftermarket modification.
Comfort Features
Power Accessories:
Power windows, power door locks, power mirrors are standard or widely available.
HVAC:
Manual or automatic climate control, with dual-zone capability on some trims. Rear climate controls often included.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 7,500 miles or 6 months (whichever comes first), using synthetic oil.
Timing Belt Replacement Miles:
Recommended every 90,000 miles or 7 years, due to critical nature and potential engine damage if it breaks.
Transmission Fluid Service Miles:
Inspect every 30,000 miles, service/replace fluid and filter as needed, typically around 60,000 miles or as indicated by driving conditions.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Service SG, SH, SJ, SL)
Transmission Fluid:
Kia ATF SP-III or equivalent
Coolant:
50/50 mixture of Ethylene Glycol antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Complaints:
Potential for early timing belt failure (emphasizing preventative replacement), occasional transmission issues (slipping, delayed engagement), HVAC blower motor resistor failures, power door lock actuators.
Maintenance Tips:
Regularly check and change engine oil and filter, adhere strictly to timing belt replacement schedule, monitor transmission fluid condition.
📚 Vehicle History
Brand Heritage
Kiamotors History:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
Sedona Generation:
This is the first generation Kia Sedona (VQ), introduced in 1998 in Korea and globally shortly after. It marked Kia's entry into the minivan segment.
Production
Manufacturing Plant:
Primary production in South Korea.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2002 model are less documented, the Kia Sedona generally received positive reviews for its value proposition and spacious interior in the competitive minivan market of its era.
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