Kia Sedona 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2004 Generation Generation Code: VQ Codes Vehicle Platform: Kia Sedona VQ 👋 Introduction Market Position Segment: Full-size Minivan Competitive Analysis Competitors...

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Type: Car

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Sku: 410863

Tags: 2004 Car Cars Kia Misc Sedona

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sedona

Year:

Generation

Generation Code:

Codes

Vehicle Platform:

Kia Sedona VQ

👋 Introduction

Market Position

Segment:

Full-size Minivan

Competitive Analysis

Competitors 2004:

Chrysler Town & Country/Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture.

Key Features

Vehicle Type:

Family Minivan

Seating Capacity:

Typically 7 or 8 passengers

Primary Selling Points:

Spacious interior, practicality, comfortable ride, value for money.

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

Kia Sedona 2004

Page Count

Estimated Page Count:

N/A (Digital PDF)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair procedures for all available engine variants.

Engine Management:

Diagnosis and repair of fuel injection, ignition, emission control systems, sensors, actuators, and ECU.

Transmission Mechanical:

Detailed procedures for automatic transmission (e.g., 4-speed, 5-speed) overhaul, component replacement, and adjustments.

Transmission Electronic:

Troubleshooting and repair of transmission control modules (TCM), shift solenoids, and related wiring.

Drivetrain:

Front-wheel drive (FWD) system, including drive axles, CV joints, differential, and related components.

Brakes:

Front and rear brake systems (disc/drum configurations), including hydraulic components, ABS, brake pad/shoe replacement, rotor resurfacing, bleeding procedures.

Suspension:

Front and rear suspension components, including shock absorbers, struts, control arms, ball joints, bushings, and alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, and related components.

Electrical System:

Complete wiring diagrams, fuse box layouts, relay functions, battery, charging system (alternator, starter), and lighting systems.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and climate control modules.

Body And Chassis:

Body panel removal/installation, door mechanisms, interior trim, glass replacement, and chassis structural information.

Interior Systems:

Seats, seat belts, airbags (SRS system), dashboard, instruments, and interior lighting.

Procedures Included

Scheduled Maintenance:

Detailed steps for oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement, and tire rotations.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common symptoms and DTC (Diagnostic Trouble Codes) interpretation.

Repair Procedures:

Comprehensive instructions for component removal, repair, and reinstallation for all major vehicle systems.

Troubleshooting Charts:

Fault finding tables and flowcharts for rapid diagnosis of issues.

Torque Specifications:

Precise torque values for critical fasteners across all repair procedures.

Special Tools:

Identification and usage of specialized tools required for specific repair tasks.

Technical Depth

Depth Of Coverage:

Comprehensive coverage from basic preventative maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repairs.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Resolution:

High-resolution, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type Usdm:

3.5L V6 (Hyundai Lambda engine family, shared with Hyundai/Mitsubishi platform)

Engine Code Usdm:

Performance

Horsepower Usdm:

Approx. 200 hp @ 5500 rpm (Varies slightly by market/configuration)

Torque Usdm:

Approx. 218 lb-ft @ 3000 rpm (Varies slightly by market/configuration)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Variants

Other Engine Options:

In some markets, a 2.5L V6 or 3.0L V6 might have been available in earlier iterations or specific regions, but the 3.5L is dominant for 2004 North American models.

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (Sportmatic with manual shift option)

Optional

Transmission Type Optional:

Potentially a 5-speed automatic in later production or specific markets, but 4-speed is most common for 2004.

Features

Sportmatic Shift:

Allows driver to manually select gears.

📐 Dimensions

Exterior

Length:

Approximately 197.8 inches (5025 mm)

Width:

Approximately 78.1 inches (1985 mm)

Height:

Approximately 67.5 inches (1715 mm)

Interior

Passenger Volume:

Approx. 151.3 cu ft (varies by configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 22.5 cu ft

Cargo Volume Behind 2Nd Row:

Approximately 86.7 cu ft

Weights

Curb Weight:

Approx. 4,400 - 4,600 lbs (2000-2090 kg)

Gross Vehicle Weight Rating:

Approx. 5,900 - 6,200 lbs (2675-2810 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

5-star (Driver & Passenger) for 2004 model.

NHTSA Side Impact Rating:

4-star (Front & Rear Seat) for 2004 model.

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Front driver and passenger airbags, available side-impact airbags.

Seat Belts:

3-point seat belts for all seating positions, pretensioners for front seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional premium audio systems with more speakers.

Display Type:

Basic LCD displays for radio and climate control. No central touchscreen infotainment system.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional rear parking sensors.

Connectivity

Bluetooth:

Not typically available on base models for 2004, potentially as an aftermarket addition.

Auxiliary Input:

Unlikely standard for 2004; usually aftermarket.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (check owner's manual for specific recommendation).

Engine Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Replace every 15,000-30,000 miles (24,000-48,000 km) depending on driving conditions.

Spark Plug Replacement:

Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs.

Transmission Fluid Change:

Check every 30,000 miles (48,000 km), replace fluid and filter generally around 60,000-100,000 miles (96,000-160,000 km).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SJ or higher (check specific viscosity recommendation on oil cap or manual).

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 L) with filter change.

Transmission Fluid Type:

Kia/Hyundai SP-III ATF (Automatic Transmission Fluid) or equivalent Dexron III/Mercon.

Coolant Type:

Ethylene Glycol based coolant, typically red or orange (long-life).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Complaint 1:

Automatic transmission issues: potential for torque converter shudder, solenoid failures, or rough shifting.

Common Complaint 2:

Power steering leaks or pump noise.

Common Complaint 3:

CV joint wear and tear, leading to clicking noises during turns.

Common Complaint 4:

HVAC blower motor resistor failure, causing fan speed issues.

Common Complaint 5:

Door lock actuator failures.

Common Complaint 6:

Wheel bearing noise or failure.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

First Generation Start:

Introduced for the 2000 model year in Korea, 2003 in North America.

Second Generation Start:

The 2004 model is part of the first generation (VQ).

Production

Assembly Location:

Primarily Hwaseong, South Korea.

Platform Sharing:

Shares platform with Hyundai Grand Santa Fe and Mitsubishi Grandis.

🏆 Awards & Recognition

Recognitions

IIHS Crash Test Rating:

Good rating in front crash tests by IIHS (Insurance Institute for Highway Safety).

Jd Power Ratings:

Received mixed reviews in JD Power initial quality studies for its class.

Certifications

Emissions Standards:

Complies with EPA emissions standards for its model year.