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KIA Sorento 2006 OEM Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2006 Codes Vin Prefix: KNA 👋 Introduction Market Position Segment: Mid-size SUV Competitors 2006: Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet...
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KIA Sorento 2006 OEM Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2006
Codes
Vin Prefix:
KNA
👋 Introduction
Market Position
Segment:
Mid-size SUV
Competitors 2006:
Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet TrailBlazer, Nissan Pathfinder
Key Features
Platform:
KM (Korea Mobility) platform, shared with Hyundai Santa Fe
Body Styles:
4-door SUV
Powertrain Options:
V6 gasoline engines, AWD option available
Seating Capacity:
Up to 7 passengers (optional third row)
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global (technical content is largely universal)
Page Count
Estimated Pages:
2000-2500 (typical for comprehensive OEM factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All powertrain options, including diagnostics, repair, and overhaul
Transmission:
Automatic and Manual transmissions (if applicable), including diagnostics, repair, and fluid specifications
Drivetrain:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, driveshafts, and CV joints
Suspension:
Front and rear suspension components, alignment specifications, and shock absorber/strut replacement
Steering:
Power steering system diagnostics, components, and hydraulic specifications
Brakes:
Hydraulic brake systems, ABS, EBD, brake fluid specifications, pad/rotor replacement, and caliper service
Electrical:
Complete vehicle electrical system, including wiring diagrams, fuse/relay identification, lighting, power accessories, and battery service
Body:
Body panel removal/installation, interior trim, door hardware, glass replacement, and structural repair information
HVAC:
Heating, Ventilation, and Air Conditioning system diagnostics, refrigerant handling, and component replacement
Restraint Systems:
Airbag system diagnostics, SRS components, and seatbelt service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and lubrication points
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), and diagnostic flowcharts
Repair:
Step-by-step repair procedures for all major vehicle systems and components
Overhaul:
Detailed instructions for complete engine and transmission rebuilds
Wiring Diagrams:
Comprehensive electrical schematics for all circuits
Specifications:
Torque specifications, clearances, fluid capacities, and alignment data
Special Tools:
Identification of specific tools required for certain repair procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to complex engine and transmission overhauls, including diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for efficient information retrieval
Print Quality
Quality:
High-resolution, clear text and diagrams suitable for printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code V6:
G6CU
Engine Type V6:
3.5L SOHC V6
Displacement V6:
3497 cc (213.4 cu in)
Bore V6:
91.0 mm (3.58 in)
Stroke V6:
88.0 mm (3.46 in)
Compression Ratio V6:
9.4:1
Horsepower V6:
197 hp @ 5500 rpm
Torque V6:
217 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Controls
ECU Type:
Kia Electronic Control Unit (ECU)
Ignition System:
Coil-on-plug (COP) ignition system
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission
Optional
Transmission Type Manual:
5-speed Manual Transmission (less common, primarily in base models)
Features
AWD System:
Electronically controlled All-Wheel Drive (AWD) system with torque sensing
Fluid Specs
Automatic Transmission Fluid:
Kia ATF SP-III or equivalent (refer to manual for exact specification and quantity)
Manual Transmission Fluid:
GL-4 75W-90 or GL-4 70W-85 gear oil (refer to manual for exact specification and quantity)
📐 Dimensions
Exterior
Length:
Approx. 188.2 inches (4780 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 67.9 inches (1725 mm)
Wheelbase:
Approx. 110.0 inches (2795 mm)
Weights
Curb Weight FWD:
Approx. 4150 lbs (1882 kg)
Curb Weight AWD:
Approx. 4300 lbs (1950 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5800 lbs (2630 kg)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 6.5 cu ft (184 L)
Cargo Volume Behind 2Nd Row:
Approx. 30.3 cu ft (858 L)
Cargo Volume Behind 1St Row:
Approx. 76.4 cu ft (2163 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 5 Stars (Passenger)
NHTSA Side Impact:
5 Stars (Front), 5 Stars (Rear)
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) standard on AWD models, optional on FWD
Electronic Stability Control:
Electronic Stability Control (ESC) often available as an option or standard on higher trims
Passive Features
Airbags:
Front airbags, front side-impact airbags, available side curtain airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, optional Infinity audio system with subwoofer and amplifier, optional in-dash CD changer
Navigation:
Optional factory-installed navigation system (likely a DVD-based system)
Driver Assistance
Parking Sensors:
Optional rear parking assist sensors
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Likely an auxiliary audio input jack (depending on trim level and audio system)
Lighting
Headlights:
Halogen multi-reflector headlights, available fog lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil, under normal driving conditions. Refer to manual for severe driving conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Spark Plug Replacement:
Every 90,000 miles (144,000 km) for iridium-tipped plugs
Fluid Specifications
Engine Oil Type:
API Service SJ or SL, SAE 5W-20 or 5W-30 (check owner's manual for exact viscosity based on temperature)
Coolant Type:
Ethylene glycol-based, phosphate-free, HOAT (Hybrid Organic Acid Technology) coolant, typically Asian Red or equivalent
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
ATF Dexron III or equivalent (refer to manual)
Known Issues
Common Issues List:
Cracked exhaust manifolds (V6 engine), ABS sensor failures, potential for fuel injector issues, HVAC blower motor failures, transmission shifting concerns in early models.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, founded in 1944, is a South Korean automotive manufacturer known for producing a wide range of vehicles, including sedans, SUVs, and minivans. Kia has seen significant growth and global expansion over the past few decades, focusing on design, quality, and value.
Model Evolution
First Generation Start:
2001
Second Generation Start:
2006
Generation 2 Design:
The 2006 model year marked the introduction of the second generation Sorento, featuring a unibody construction (monocoque) instead of the body-on-frame design of the first generation. This change improved ride comfort, handling, and fuel efficiency.
Production
Manufacturing Location:
Hwasung, South Korea (Primary)
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The first-generation Sorento received several awards, including being named 'Best SUV' by Edmunds in 2003, suggesting a positive market reception for the model lineage.
Ratings
Consumer Reports Reliability:
Reliability ratings for the 2006 Sorento can vary; it's crucial to consult specific model year ratings from sources like Consumer Reports for detailed insights. The transition to unibody construction for this generation generally aimed to improve overall quality and refinement.
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