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2004 KIA Sorento Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2004 Platform: KM Generation Generation Designation: First Generation (unibody redesign) Generation Years: 2003-2009 Codes Chassis Code: KM 👋 Introduction Market Position...
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Sku: 331246
2004 KIA Sorento Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2004
Platform:
KM
Generation
Generation Designation:
First Generation (unibody redesign)
Generation Years:
2003-2009
Codes
Chassis Code:
KM
👋 Introduction
Market Position
Market Position:
The 2004 Kia Sorento marked a significant step for Kia in the SUV segment, transitioning from a body-on-frame to a unibody construction, aiming to compete with established mid-size SUVs like the Toyota Highlander and Ford Explorer. This shift aimed to improve on-road comfort and handling while retaining some off-road capability.
Competitive Analysis
Competitive Analysis:
Competed with vehicles such as the Toyota Highlander, Ford Explorer, Nissan Pathfinder, and Honda Pilot. The Sorento aimed to offer a strong value proposition with a focus on features and capability for its price point.
Key Features
Key Features:
Unibody construction, available V6 engine, spacious interior, optional AWD, improved ride comfort over its predecessor.
📋 Manual Details
Coverage Areas
Coverage Areas General:
Comprehensive service and repair information for the 2004 Kia Sorento.
Page Count
Estimated Page Count:
Extensive (Software, typical for official service manuals)
Manual Type
Manual Type:
Official Service & Repair Manual Software
Language
Language:
English
Format
Format:
Software/Digital
📖 Manual Coverage
Systems Covered
Systems Covered List:
Engine mechanical, Engine control systems (ECM), Fuel system, Ignition system, Cooling system, Exhaust system, Lubrication system, Air induction system, Transmission (Automatic & Manual), Drivetrain (Front/Rear Axles, CV Joints, Driveshafts), Suspension (Front & Rear), Steering system, Braking system (ABS, Traction Control), Chassis electrical, Body electrical, HVAC (Heating, Ventilation, Air Conditioning), Body & Frame, Interior & Exterior trim, Diagnostic procedures, Wiring diagrams.
Procedures Included
Procedures Included List:
Scheduled maintenance, Component removal and installation, Disassembly and assembly, Troubleshooting and diagnostics, Repair and replacement procedures, Specifications and data, Torque specifications, Electrical component testing, Emission control systems repair, Body panel alignment, HVAC system service, Brake system bleeding, Fluid level checks and changes.
Technical Depth
Technical Depth:
In-depth, covering all aspects from basic maintenance to complex engine and transmission rebuilds, including detailed diagnostic flowcharts and electrical schematics.
📊 Manual Specifications
File Format
File Format:
Proprietary software or PDF format (depending on licensing and distribution method)
Print Quality
Print Quality:
N/A (Digital format, high-resolution text and diagrams)
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
G6CU (3.5L V6 DOHC)
Engine Displacement:
3.5 Liters (3497 cc)
Engine Configuration:
V6, 60-degree bank angle
Engine Bore X Stroke:
91.0 mm x 89.6 mm
Engine Compression Ratio:
9.4:1
Engine Horsepower Net SAE:
195 hp @ 5500 RPM
Engine Torque Net SAE:
217 lb-ft @ 3000 RPM
Fuel System
Fuel System Type:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type Recommended:
87 Octane Unleaded Gasoline
Engine Control
Engine Control Module Type:
Kia ECM (specific model dependent, often Bosch or similar supplier)
Cooling System
Cooling System Type:
Pressurized liquid cooling system
Lubrication System
Oil Capacity W Filter:
5.2 US quarts (4.9 liters)
Oil Type Recommended:
API SJ or higher, SAE 5W-30 (consider ambient temperature)
Ignition System
Ignition System Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Air Induction
Air Induction System:
Naturally Aspirated, Multi-port Fuel Injection
🔧 Transmission
Standard Transmission
Transmission Type:
4-Speed Automatic Transmission (45RFE based)
Optional Transmission
Transmission Type:
5-Speed Manual Transmission (for select trims/markets)
Transmission Fluid
Transmission Fluid Type Auto:
Mercon V or equivalent (e.g., ATF SP-III, check manual for exact spec)
Transmission Fluid Capacity Auto:
Approx. 8.9 US quarts (8.4 liters) for a complete fill
Transmission Fluid Type Manual:
GL-4 rated, SAE 75W-90 gear oil
Transmission Features
Transmission Features:
Electronic control, Lock-up torque converter (automatic), Hill Start Assist (on some models/markets).
📐 Dimensions
Exterior
Wheelbase:
104.5 inches (2654 mm)
Overall Length:
177.6 inches (4511 mm)
Overall Width:
73.0 inches (1854 mm)
Overall Height:
67.1 inches (1704 mm)
Ground Clearance:
8.1 inches (206 mm)
Weights
Curb Weight Approx:
4,123 - 4,365 lbs (1870 - 1980 kg) depending on drivetrain and trim
Gross Vehicle Weight Rating Gvwr:
Approximately 5,700 lbs (2585 kg)
Towing Capacity:
3500 lbs (1588 kg) with optional tow package
Max Tongue Weight:
350 lbs (159 kg)
Interior
Seating Capacity:
5 passengers (7-passenger option available on some models)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 35.5 cubic feet (1005 liters)
Cargo Volume With 2Nd Row Folded:
Approx. 74.5 cubic feet (2110 liters)
Wheels Tires
Wheelbase Spec:
104.5 in
Tire Size Standard:
235/60R16
Tire Size Optional:
245/65R17
Wheel Bolt Pattern:
5x114.3mm (5x4.5 inches)
Wheel Size Standard:
16x7 inches
Wheel Size Optional:
17x7 inches
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Crash Test:
4 Stars
NHTSA Frontal Passenger Crash Test:
4 Stars
NHTSA Side Driver Crash Test:
5 Stars
NHTSA Side Rear Passenger Crash Test:
4 Stars
NHTSA Rollover Rating:
4 Stars (Risk of Rollover)
Passive Features
Passive Safety Features:
Front airbags, Side-impact airbags (optional), Anti-lock Braking System (ABS), Child safety rear door locks, Rear-seat LATCH child-seat anchor system, Crumple zones, Side-impact door beams.
Active Features
Active Safety Features:
Traction Control System (TCS), Electronic Stability Control (ESC - optional or standard on higher trims/later production).
💡 Technology Features
Infotainment
Infotainment System Features:
Base models featured a standard AM/FM/CD player. Higher trims could offer a premium audio system, and optional navigation systems were available on some models.
Driver Assistance
Driver Assistance Features:
Anti-lock Braking System (ABS) standard, Traction Control System (TCS) available, Electronic Stability Control (ESC) available on select models.
Connectivity
Connectivity Options:
Limited connectivity by modern standards. Auxiliary input for audio devices may be present on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), use synthetic or synthetic blend oil. Check manual for specific Severe Service intervals.
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (NGK Iridium recommended).
Timing Belt Replacement:
N/A (The G6CU 3.5L V6 engine uses a timing chain, not a belt.)
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Kia genuine coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Dexron III/Mercon compatible power steering fluid.
Known Issues
Common Issues List:
Rear main seal leaks, automatic transmission solenoid issues, exhaust manifold cracks, catalytic converter failure, interior trim rattles, window regulator failures.
Maintenance Tip Rear Main Seal:
Regularly inspect for oil leaks around the transmission bell housing; address promptly to prevent further damage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, founded in 1944, initially produced steel tubing and bicycle parts, entering the automotive industry in the late 1960s. Kia has grown into a major global automotive manufacturer known for its value-driven vehicles.
Model Evolution
Model Evolution Sorento:
The 2004 model year represents the first significant redesign of the Sorento, moving from a truck-based body-on-frame SUV to a more car-like unibody construction. This generation offered a more refined ride and handling, positioning it more directly against other mainstream mid-size SUVs.
Production
Production Plant:
Mainly produced in South Korea (Hwasung plant) and also assembled in other Kia facilities globally.
🏆 Awards & Recognition
Recognitions
Recognitions:
The first-generation Sorento generally received positive reviews for its value, versatility, and capability for its price point, contributing to Kia's growing market share in the SUV segment.
Ratings
Ratings Jdpower:
Typically ranked average to above average for initial quality within its class for its early production years, but long-term dependability varied.
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