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Kia Sorento 2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Generation Generation: Second Generation (XM) Codes Chassis Code: XM 👋 Introduction Market Position Market Position: Mid-size SUV positioned as a...
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Sku: 71949
Kia Sorento 2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
Generation
Generation:
Second Generation (XM)
Codes
Chassis Code:
XM
👋 Introduction
Market Position
Market Position:
Mid-size SUV positioned as a family-oriented vehicle with available third-row seating, offering a blend of comfort, practicality, and value.
Competitive Analysis
Competitive Analysis:
Competes with vehicles such as the Toyota Highlander, Honda Pilot, Ford Edge, and Chevrolet Traverse. The 2012 Sorento aimed to differentiate with distinctive styling, a well-equipped interior, and Kia's long powertrain warranty.
Key Features
Key Features:
Available V6 engine, optional all-wheel drive, spacious interior, available third-row seating, modern design for its time.
Manual Advantage
Manual Advantage:
Empowers owners to perform basic maintenance and informed repairs, saving money and reducing reliance on dealerships. Provides clarity for discussing issues with professional technicians.
Content Accuracy
Content Accuracy:
Vehicle-specific information, not generic. Directly sourced from manufacturer's official documentation.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service and Repair Instructions
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Engine Mechanical System:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, lubrication system, cooling system, timing system, engine specifications, tolerances, and overhaul procedures.
Engine Electrical System:
Starting system, charging system, ignition system, fuel injection system, engine control unit (ECU) operation, sensors, actuators, and diagnostic trouble codes (DTCs).
Emission Control System:
Evaporative emission control (EVAP), exhaust gas recirculation (EGR), catalytic converter, and related sensors and components.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, and throttle body.
Clutch System:
Clutch assembly, clutch disc, pressure plate, release bearing, clutch pedal, and hydraulic clutch system components (for manual transmission models).
Manual Transaxle System:
Gearbox assembly, gears, synchronizers, shift forks, linkage, and overhaul procedures for manual transmissions.
Automatic Transaxle System:
Torque converter, planetary gear sets, transmission control unit (TCU), valve body, solenoids, transmission fluid cooler, and diagnostic procedures for automatic transmissions.
Driveshaft And Axle:
Front and rear driveshafts, CV axles, constant velocity joints, differential (if applicable), and hub bearings.
Suspension System:
Front suspension (MacPherson struts, control arms, ball joints), rear suspension (multi-link or trailing arm), shock absorbers, springs, sway bars, and wheel alignment specifications.
Steering System:
Power steering rack and pinion, steering column, power steering pump (hydraulic), electric power steering (EPS) components (if equipped), and steering linkage.
Restraint System:
Airbag system components (SRS), seat belt pretensioners, occupant classification sensors, and airbag control module diagnostics.
Brake System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid, hydraulic lines, ABS components, parking brake system.
Body Interior And Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seating, dashboard, and related trim components.
Body Electrical System:
Lighting (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuse box locations, relay functions, and body control module (BCM).
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, evaporator, condenser, compressor, refrigerant system, climate control panel, and ductwork.
Procedures Included
Procedures Included:
Step-by-step repair instructions, diagnostic procedures, troubleshooting guides, maintenance procedures, component removal and installation, specifications, wiring schematics, diagrams, illustrations
Troubleshooting Procedures:
Systematic diagnostic trees for common and intermittent problems, fault code interpretation.
Wiring Schematics:
Complete electrical wiring diagrams for all major systems, including power distribution, ground points, and signal paths.
Technical Depth
Technical Depth:
Comprehensive; suitable for basic maintenance to advanced diagnostics and complete rebuilds, mirroring dealer service department procedures.
Torque Specifications:
Detailed torque values for all critical fasteners throughout the vehicle.
Clearances And Tolerances:
Precise measurements for engine components, driveline, and suspension systems.
Diagnostic Tools Required:
Information on specialized tools and scan tools needed for accurate diagnostics.
Component Identification:
Clear identification of parts and their functions.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Accessibility:
Viewable on PC, Mac, and most mobile devices/ebook readers via Adobe PDF Reader.
Print Quality
Print Quality:
Printable; high-resolution for clear diagrams and text.
Print Capability:
All pages are individually printable for use in workshop environments.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.4L Theta II GDI Inline-4; 3.5L Lambda II MPI V6
Performance
2.4L Power:
175 hp @ 6000 rpm (approx.)
3.5L Power:
276 hp @ 6300 rpm (approx.)
2.4L Torque:
169 lb-ft @ 4000 rpm (approx.)
3.5L Torque:
248 lb-ft @ 5000 rpm (approx.)
Fuel System
Fuel System:
Port Fuel Injection (MPI) for V6, Gasoline Direct Injection (GDI) for 4-cylinder
Engine Block Material
Engine Block Material:
Aluminum Alloy
Cylinder Head Material
Cylinder Head Material:
Aluminum Alloy
Timing Drive
Timing Drive:
Timing Chain
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transaxle (primarily with 2.4L engine)
Optional
Optional Transmission:
6-Speed Automatic Transaxle (with Sportmatic Shifter)
Features
Transmission Features:
Electronically controlled, adaptive shift logic for optimal performance and fuel economy.
Fluid Specification Automatic
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-IV (or equivalent)
Fluid Specification Manual
Manual Transmission Fluid Type:
GL-4 (API) or GL-5 (API) specification, SAE 75W-85 viscosity
📐 Dimensions
Exterior
Wheelbase:
109.4 inches (2779 mm)
Length:
188.2 inches (4780 mm)
Width:
74.2 inches (1885 mm)
Height:
68.1 inches (1730 mm)
Weights
Curb Weight:
Approximately 3,800 - 4,200 lbs (depending on configuration)
Towing Capacity:
Up to 5,000 lbs (with proper equipment and V6 engine)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for models equipped with specific safety features)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist System (BAS), Hill Start Assist Control (HAC), Downhill Brake Control (DBC) (on AWD models)
Passive Features
Passive Features:
Dual front airbags, front side-mounted airbags, side curtain airbags (front and second row), active head restraints
💡 Technology Features
Infotainment
Infotainment System:
Available AM/FM/CD/MP3 audio system with SiriusXM Satellite Radio capability, USB/iPod auxiliary input jacks. Higher trims may feature a touchscreen infotainment system with navigation.
Driver Assistance
Driver Assistance Features:
Rear parking sensors, rearview camera (available on certain trims).
Connectivity
Connectivity Options:
Bluetooth hands-free phone system, auxiliary audio input, USB port.
Climate Control
Climate Control Type:
Manual air conditioning, available dual-zone automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact specifications).
Air Filter Replacement:
Every 15,000 - 30,000 miles (refer to manual).
Spark Plug Replacement:
Typically around 60,000 miles for standard plugs, or 100,000+ miles for iridium-tipped plugs (check specific engine). GDI engines may have different recommendations.
Coolant Flush Interval:
Every 60,000 miles or 5 years (refer to manual).
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 or 5W-30 (API SM or higher) for 2.4L; SAE 5W-30 (API SN or higher) for 3.5L V6. Refer to owner's manual for exact type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid Type:
Kia Genuine PSF (or equivalent, typically a high-quality ATF or specific PSF).
Known Issues
Common Issues:
Potential for oil consumption in some 2.4L Theta II engines (related to piston ring design in earlier iterations), occasional issues with sensors, minor electrical gremlins, and wear items like brakes and suspension components are common for vehicles of this age and mileage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, a South Korean automobile manufacturer, has grown significantly since its founding, evolving from a producer of trucks and motorcycles to a major global player in the passenger car and SUV market, known for value and improving quality.
Model Evolution
Model Evolution:
The 2012 Sorento represents the second generation (XM) of the model, which debuted for the 2011 model year. This generation marked a significant shift from the body-on-frame construction of the first generation to a unibody platform, enhancing ride comfort and handling. It also introduced a more car-like design and a range of updated powertrains.
Production
Production Location:
Mainly produced at Kia's Hwasung Plant in South Korea.
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