🏷️ Basic Information

Make:

Kia

Model:

Sorento

Year:

2005

Chassis Code:

EX

👋 Introduction

Segment:

Mid-size SUV / Crossover

Competitors 2005:

Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet TrailBlazer, Nissan Murano, Jeep Grand Cherokee

Vehicle Identity:

The 2005 Kia Sorento (EX) is known for its rugged body-on-frame construction (inherited from earlier generations, though some markets might have seen a crossover variant) and strong value proposition, offering a robust platform for both family use and light off-roading.

Manual Value Proposition:

This workshop manual provides the necessary technical information for owners and technicians to accurately diagnose, maintain, and repair the 2005 Kia Sorento EX, ensuring longevity and optimal performance.

📋 Manual Details

Primary Coverage:

All Kia Sorento EX models, all engine types, all transmission types, all trim levels

Estimated Page Count:

Approximately 2000+ pages (typical for comprehensive workshop manuals)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Engine mechanical (including disassembly, assembly, inspection, overhaul), engine control system, lubrication, cooling, fuel, exhaust, ignition, emissions control

Transmission:

Manual transmission (MT) and automatic transmission (AT) diagnosis, disassembly, assembly, maintenance, repair, torque converter, valve body, clutch assembly, shift control

Drivetrain:

Front-wheel drive (FWD), all-wheel drive (AWD) system, differentials, drive shafts, CV joints, transfer case (if applicable)

Suspension:

Front suspension (independent, MacPherson strut), rear suspension (independent, multi-link), shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications

Steering:

Power steering system, steering gear, steering column, power steering pump, hoses, steering linkage

Brakes:

Front and rear disc brakes, brake system hydraulics, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, brake pad/rotor replacement, bleeding procedures

Electrical:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), dashboard instruments, fuses, relays, wiring diagrams, body control module (BCM)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control modules

Body And Frame:

Body panels, doors, hood, tailgate, interior trim, seats, glass, seals, chassis components, corrosion protection, paint repair (basic)

Safety Systems:

Airbag system (SRS), seat belt mechanisms, diagnostic procedures for safety systems

Maintenance:

Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush, tire rotation and balancing

Troubleshooting:

Diagnostic charts, fault codes (DTCs), symptom-based troubleshooting for all major systems

Repair:

Component removal, installation, overhaul, and adjustment for all major mechanical, electrical, and body components

Diagnostics:

On-board diagnostics (OBD-II) procedures, scan tool usage, sensor testing, actuator testing, circuit testing

Depth:

Comprehensive coverage from basic routine maintenance to complete engine and transmission rebuilds, including detailed component specifications and tolerances

📊 Manual Specifications

Quality:

High-resolution, fully searchable PDF with clear text and legible diagrams. Printable pages.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Family:

Kia Sedona/Sorento V6

Engine Code:

G6CU (typical for 3.5L V6)

Displacement Liters:

3.5 L

Configuration:

24-valve SOHC V6

Horsepower Hp:

Approx. 192-200 hp (depending on market and specific tuning)

Torque Lb Ft:

Approx. 215-220 lb-ft

Bore X Stroke Mm:

Approx. 93.0 x 82.7 mm

Compression Ratio:

Approx. 9.6:1

Fuel Type:

Unleaded Gasoline

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Pump Pressure Psi:

Approx. 45-55 psi

Spark Plug Gap Mm:

Approx. 1.0-1.1 mm (0.040-0.044 in)

Recommended Oil Viscosity:

SAE 5W-30 (API SM or higher)

🔧 Transmission

Transmission Type:

5-speed Manual Transmission (MT)

Transmission Type:

4-speed Automatic Transmission (AT)

Automatic Transmission Control:

Electronic control with adaptive shift logic

Automatic Transmission Fluid Type:

Kia Genuine ATF SP-III or equivalent

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 gear oil

📐 Dimensions

Length Mm:

Approx. 4660 mm (183.5 in)

Width Mm:

Approx. 1820 mm (71.7 in)

Height Mm:

Approx. 1765 mm (69.5 in)

Wheelbase Mm:

Approx. 2710 mm (106.7 in)

Curb Weight Kg:

Approx. 1900-2100 kg (4189-4630 lbs) depending on configuration

Gross Vehicle Weight Rating Kg:

Approx. 2600 kg (5732 lbs)

Towing Capacity Kg:

Approx. 1500-2000 kg (3307-4409 lbs) with trailer brakes

🛡️ Safety Features

NHTSA Front Driver Crash Rating:

4 Stars (for 2005 models equipped with side airbags, generally reflective of earlier models)

NHTSA Front Passenger Crash Rating:

4 Stars (for 2005 models equipped with side airbags)

ABS:

Standard

Ebd:

Standard

Airbags:

Front airbags (driver and passenger). Optional side-impact airbags and curtain airbags available on some trims.

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Audio System:

Factory AM/FM/CD player with optional premium sound system. Aux input may be present on later models or aftermarket additions.

Climate Control:

Manual or optional Automatic Climate Control (ACC) depending on trim level.

Cruise Control:

Standard on most trims

Rear Parking Sensors:

Optional on higher trims

Remote Keyless Entry:

Standard on most trims

Power Accessories:

Power windows, power door locks, power mirrors standard on most trims

🔧 Maintenance

Engine Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 60,000 miles (96,000 km)

Transmission Fluid Change At:

Automatic: Every 60,000 miles (96,000 km). Manual: Inspect every 30,000 miles (48,000 km), replace as needed or every 60,000 miles (96,000 km).

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months

Engine Oil Capacity Quarts:

Approx. 5.5 quarts (5.2 liters) with filter change for 3.5L V6

Engine Coolant Capacity Quarts:

Approx. 8.5 quarts (8.0 liters)

Brake Fluid Type:

DOT 3 or DOT 4

Common Wear Items:

Front suspension bushings and ball joints, rear shock absorbers, engine accessory belts, catalytic converter (in high-mileage vehicles).

Potential Powertrain Concerns:

Occasional reports of transmission solenoid issues in automatic transmissions, radiator leaks, and some engine oil consumption at higher mileage. Timing belt replacement is critical if applicable to the specific engine variant (verify if belt or chain).

Electrical Quirks:

Window regulators, power lock actuators, and minor sensor failures can occur with age.

📚 Vehicle History

Kia Legacy:

Kia Motors Corporation, founded in 1944, is a South Korean automobile manufacturer. It is the second-largest automaker in South Korea and is part of the Hyundai Motor Group.

First Generation Sorento:

The first-generation Kia Sorento (model code: BL) debuted in 2002 (model year 2003 in most markets) as a compact to mid-size SUV. It was built on a body-on-frame chassis, sharing platform elements with smaller Kia and Hyundai trucks.

2005 Model Year:

The 2005 model year represents a refinement within the first generation, with minor styling updates and potential feature enhancements. It continued to offer robust capability and a comfortable ride, often distinguishing itself with competitive pricing.

Manufacturing Locations:

Primary manufacturing in South Korea (e.g., Hwaseong Plant). Some assembly may have occurred in other international locations depending on market.

🏆 Awards & Recognition

Initial Market Reception:

The first-generation Sorento, including the 2005 model, was generally praised for its value, robust construction, and capability in its segment, often outperforming competitors in price-to-features ratio.

IIHS Crash Test Results:

While specific 'Good' ratings might vary by year and testing methodology, the Sorento generally achieved acceptable to good results in frontal and side impact tests for its era, especially when equipped with optional side airbags.