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KIA SOUL 2009 G 1.6 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Year: 2009 Engine: 1.6 DOHC GDI (Gamma) Codes Platform: First Generation (AM) Chassis Code: AM 👋 Introduction Market Position Segment: Compact Crossover...
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Type: Car
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Sku: 216498
KIA SOUL 2009 G 1.6 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul
Year:
2009
Engine:
1.6 DOHC GDI (Gamma)
Codes
Platform:
First Generation (AM)
Chassis Code:
AM
👋 Introduction
Market Position
Segment:
Compact Crossover SUV / Urban Crossover
Target Audience:
Young professionals, students, small families seeking a stylish, practical, and affordable vehicle with a distinctive design.
Competitive Analysis
Key Competitors:
Nissan Cube, Scion xB, Honda Fit (though a different class, competed on utility and style), Ford Fiesta (as a small car alternative).
Key Features
Design:
Unique, boxy, upright styling; spacious interior for its size; customizable interior options.
Value Proposition:
Affordable price point, good fuel economy, practical cargo space, and Kia's improving reputation for quality and warranty.
📋 Manual Details
Coverage Areas
Areas:
Complete service and repair procedures for North American market 2009 Kia Soul models equipped with the 1.6L Gamma GDI engine. Includes maintenance, troubleshooting, diagnosis, repair, and overhaul of all mechanical and electrical systems.
Page Count
Pages:
Approximately 2500+
Manual Type
Type:
Official Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (assembly, disassembly, inspection), fuel system (injection, pumps, lines), cooling system, lubrication system, exhaust system, ignition system, engine management (ECM diagnosis, sensors, actuators).
Transmission:
Manual and automatic transmission systems, clutch system, driveline components (CV joints, driveshafts), differentials.
Chassis:
Suspension (front and rear, components, alignment), steering system (rack and pinion, power steering), brakes (hydraulic system, ABS, disc/drum components, parking brake).
Body And Interior:
Body structure, panels, doors, windows, glass, interior trim, seats, HVAC system (climate control, A/C components), exterior lighting, interior lighting.
Electrical And Electronics:
Wiring diagrams, battery, charging system (alternator), starting system, fuses and relays, instrument cluster, lighting circuits, power accessories (windows, locks), body control module (BCM), audio system, basic sensor diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, fluid replacements, filter changes, spark plug replacement, brake pad inspection/replacement, tire rotation, battery checks.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, scan tool usage, component testing procedures (ohms, voltage, resistance).
Repair:
Detailed step-by-step instructions for component removal, installation, adjustment, and replacement for all major systems.
Overhaul:
Engine and transmission rebuild procedures, component torque specifications, assembly clearances, and specifications.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complex component replacement and internal system diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text. Printable pages.
Print Quality
Quality:
N/A (Digital Format)
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4FA (Gamma 1.6)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Naturally Aspirated
Displacement:
1591 cc (1.6 Liters)
Bore X Stroke:
77.0 mm x 85.4 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
122 hp @ 6300 rpm (approx.)
Torque:
117 lb-ft @ 4500 rpm (approx.)
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some later models or specific markets. This manual focuses on the DOHC G 1.6, likely MPI for the 2009 US market introduction. Clarification within the manual is key.
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 AKI (minimum)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (M5CF1)
Optional
Type:
4-Speed Automatic Transmission (F4A51)
Features
Manual Gear Ratios:
Refer to manual for specific gear ratios.
Automatic Features:
Electronically controlled, torque converter lock-up clutch.
Fluid Specifications
Manual Fluid Type:
GL-4 SAE 75W-85 Gear Oil (Kia P/N: 04300-00110 or equivalent)
Automatic Fluid Type:
SP-III ATF (Kia P/N: 00200-00130 or equivalent)
Fluid Capacities
Manual Capacity:
Approximately 2.0 Liters
Automatic Capacity:
Approximately 6.8 Liters (Total fill, check dipstick)
📐 Dimensions
Exterior
Length:
4115 mm (162.0 in)
Width:
1765 mm (69.5 in)
Height:
1600 mm (63.0 in)
Wheelbase:
2600 mm (102.4 in)
Ground Clearance:
150 mm (5.9 in)
Interior
Passenger Volume:
Approx. 96.2 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approx. 14.7 cu ft
Cargo Volume Rear Seats Down:
Approx. 49.3 cu ft
Weights
Curb Weight Manual:
Approx. 1250 kg (2756 lbs)
Curb Weight Automatic:
Approx. 1270 kg (2800 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
NHTSA Side Impact:
4 Stars (Front Seat), 4 Stars (Rear Seat)
IIHS Moderate Overlap Front:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Available Electronic Stability Program (ESP) / Vehicle Stability Management (VSM)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side curtain airbags (front and rear).
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, auxiliary input, and USB port. Optional premium audio systems available on higher trims.
Connectivity:
Bluetooth hands-free calling and audio streaming available on certain trims.
Driver Assistance
Features:
Cruise control, power windows and locks, tilt steering wheel. Higher trims may include steering wheel-mounted audio controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles if using synthetic oil and severe conditions are avoided, consult manual for specifics).
Air Filter Replacement:
Every 15,000 miles or 12 months. Inspect more frequently.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months. Inspect more frequently.
Spark Plug Replacement:
Every 105,000 miles (for original iridium plugs).
Coolant Flush Interval:
First at 100,000 miles, then every 50,000 miles thereafter (for long-life coolant).
Fluid Specifications
Engine Oil Type:
API SN or higher, ILSAC GF-5 or higher, SAE 5W-20 (Synthetic recommended).
Engine Oil Capacity:
Approximately 4.1 US quarts (3.9 liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
API GL-4 SAE 75W-85 Gear Oil (Same as manual transmission for some applications, confirm with manual).
Known Issues
Engine Wear:
Some reports of oil consumption in high-mileage engines; ensure regular oil level checks. Timing chain system generally robust.
Suspension Components:
Front sway bar links and bushings can wear prematurely, leading to clunking noises over bumps. Rear shocks may also wear out.
Electrical Issues:
Occasional reports of interior accessory failures or immobilizer system glitches, often related to wiring or control modules. Headlight bulb burnout is common.
Paint And Finish:
Some owners have reported thin clear coat on certain panels leading to premature swirling or fading with improper care.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea
Model Evolution
Introduction:
The Kia Soul was first unveiled as a concept car in 2006 and officially launched in late 2008 for the 2009 model year. It marked Kia's entry into the burgeoning subcompact crossover segment.
First Generation:
The AM generation (2009-2013) established the Soul's signature quirky styling and functional interior. The 1.6L Gamma engine was one of the primary powertrain options, focusing on efficiency.
Production
Manufacturing Locations:
Primarily Gwangmyeong, South Korea.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS front and side impact crash tests, contributing to overall safety perception.
Consumer Reports:
While specific awards vary, the Soul generally received mixed to average reliability ratings in its early years, with improvements over subsequent model years. The 2009 model would fall into the earlier end of this trend.
Ratings
Fuel Economy Est Mpg City:
26 MPG (Manual), 24 MPG (Automatic)
Fuel Economy Est Mpg Highway:
31 MPG (Manual), 30 MPG (Automatic)
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