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Kia Soul 2009 Workshop Repair Service Manual
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Basic Information Identification Make: Kia Model: Soul Year: 2009 Market: Global (North America, Europe, Asia) Codes Chassis Code: AM Introduction Market Position Segment: Subcompact Crossover SUV / Urban Crossover Design...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Soul |
| Year: | 2009 |
| Market: | Global (North America, Europe, Asia) |
| Codes | |
| Chassis Code: | AM |
| Introduction | |
| Market Position | |
| Segment: | Subcompact Crossover SUV / Urban Crossover |
| Design Philosophy: | Unique, boxy, urban-friendly design with a focus on practicality and individuality. |
| Competitive Analysis | |
| Key Competitors: | Nissan Cube, Scion xB, Mini Cooper Countryman, Fiat 500L (depending on market). |
| Key Features | |
| Distinctive Styling: | Iconic upright stance, distinctive front grille and headlight design, high beltline. |
| Interior Space: | Surprisingly spacious interior for its class, good headroom and legroom, versatile cargo space. |
| Value Proposition: | Affordable pricing, good feature content for the price point. |
| Manual Details | |
| Coverage Areas | |
| All Models Engines Trims Transmissions: | True |
| Page Count | |
| Estimated Pages: | Approx. 2000+ pages (typical comprehensive workshop manual) |
| Manual Type | |
| Type: | Workshop Repair and Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| File Format | |
| File Type: | PDF (Portable Document Format) |
| Print Quality | |
| Quality: | High-resolution scans, clear diagrams and text, printable. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing systems, lubrication system, cooling system. |
| Engine Performance: | Fuel injection system, ignition system, emissions control system (EVAP, EGR), turbocharging (if applicable for specific markets/variants). |
| Transmission Manual: | Clutch system, manual transmission assembly, disassembly, gear shifting mechanisms, seals, bearings. |
| Transmission Automatic: | Automatic transmission (4-speed or 6-speed depending on market) assembly, disassembly, torque converter, hydraulic control system, planetary gear sets, seals, solenoids, transmission control module (TCM) integration. |
| Drivetrain: | Front-wheel drive (FWD) system, drive shafts, CV joints, differential, hub bearings. |
| Suspension: | Front suspension (MacPherson struts), rear suspension (torsion beam or independent depending on market/variant), shock absorbers, springs, control arms, stabilizer bars, bushings. |
| Steering: | Power steering system (hydraulic or electric depending on variant), steering column, steering rack and pinion, tie rods, steering wheel. |
| Brakes: | Front and rear brake systems (disc or drum depending on variant), brake calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, parking brake. |
| Electrical System: | Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams for all circuits, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks. |
| Body And Chassis: | Body panels, doors, hood, trunk lid, bumpers, glass, interior trim, underbody protection, chassis structure, mounting points. |
| HVAC: | Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant circuits, compressor, condenser, evaporator, blower motor, controls, cabin air filter. |
| Safety Systems: | Airbag system (SRS), seat belt pre-tensioners, occupant sensors, related control modules. |
| Procedures Included | |
| Preventive Maintenance: | Oil changes, filter replacements (oil, air, cabin), fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection/replacement. |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common faults and their remedies. |
| Repair Procedures: | Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major vehicle systems. |
| Diagnostics: | OBD-II (On-Board Diagnostics) system explanation, diagnostic trouble codes (DTCs), scan tool usage, sensor testing procedures. |
| Component Testing: | Testing procedures for electrical components, sensors, actuators, and mechanical parts. |
| Electrical Diagnostics: | Reading wiring diagrams, testing circuits, identifying shorts and open circuits, power and ground testing. |
| Technical Depth | |
| Depth Level: | Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced electrical diagnostics). |
| Detail Level: | Detailed torque specifications, service limits, component tolerances, and alignment data. |
| Engine Specifications | |
| Primary Engine | |
| Engine 1 Displacement: | 1.6L (1591 cc) |
| Engine 1 Configuration: | Inline 4-cylinder (DOHC, CVVT) |
| Engine 1 Power Hp: | Approx. 122 hp @ 6300 rpm |
| Engine 1 Torque Lb Ft: | Approx. 115 lb-ft @ 4200 rpm |
| Engine 2 | |
| Engine 2 Displacement: | 2.0L (1975 cc) |
| Engine 2 Configuration: | Inline 4-cylinder (DOHC, CVVT) |
| Engine 2 Power Hp: | Approx. 142 hp @ 6000 rpm |
| Engine 2 Torque Lb Ft: | Approx. 137 lb-ft @ 4600 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline |
| Engine Management | |
| ECU: | Engine Control Unit (ECU) with integrated diagnostics. |
| Transmission | |
| Standard | |
| Transmission Type Standard: | 5-Speed Manual Transmission |
| Optional | |
| Transmission Type Optional: | 4-Speed Automatic Transmission (later models may offer 6-speed) |
| Features | |
| Clutch Type: | Dry single-plate clutch (Manual) |
| Transmission Fluid Manual: | API GL-4, SAE 75W-90 |
| Transmission Fluid Automatic: | Kia Genuine ATF SP-III or equivalent. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 160.6 inches (4080 mm) |
| Width: | Approx. 70.5 inches (1790 mm) |
| Height: | Approx. 63.4 inches (1610 mm) |
| Wheelbase: | Approx. 100.0 inches (2540 mm) |
| Weights | |
| Curb Weight Min: | Approx. 2700 lbs (1225 kg) for 1.6L Manual |
| Curb Weight Max: | Approx. 3000 lbs (1360 kg) for 2.0L Automatic |
| Gross Vehicle Weight Rating Gvw: | Refer to vehicle's VIN plate for exact GVWR. |
| Cargo | |
| Cargo Volume Seats Up: | Approx. 19.4 cu ft (550 liters) |
| Cargo Volume Seats Down: | Approx. 53.4 cu ft (1512 liters) |
| Safety Features | |
| Ratings | |
| NHTSA Rollover Resistance: | N/A for 2009 (typically 4-star or 5-star rating for rollover). |
| IIHS Crash Test Results: | Good ratings in front and side impact tests for models equipped with optional side airbags. |
| Active Features | |
| ABS: | Standard on all models. |
| Esp: | Electronic Stability Program (ESP) or ESC (Electronic Stability Control) - Standard on most later models, potentially optional on early 2009 models depending on market. |
| Traction Control: | TCS (Traction Control System) - Often integrated with ESC. |
| Passive Features | |
| Airbags Front: | Standard front driver and passenger airbags. |
| Airbags Side: | Optional front side-impact airbags and side curtain airbags. |
| Seatbelts: | 3-point seat belts with pretensioners and load limiters for front seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional upgraded audio systems with more speakers available. |
| Connectivity: | Bluetooth connectivity for hands-free calling and audio streaming (often optional on lower trims). |
| Climate Control: | Manual climate control standard, optional automatic climate control on higher trims. |
| Driver Assistance | |
| Cruise Control: | Standard or optional depending on trim level. |
| Rearview Camera: | Not typically available on 2009 models. |
| Lighting | |
| Headlights: | Halogen reflector headlights. Projector-style headlights may be available on higher trims. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions (refer to owner's manual for specifics). |
| Air Filter Replacement: | Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection. |
| Cabin Air Filter Replacement: | Every 10,000 to 15,000 miles (16,000 to 24,000 km) or annually. |
| Spark Plug Replacement: | Approx. 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium-tipped spark plugs (check manual for exact specification). |
| Coolant Change Interval: | Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years thereafter. |
| Fluid Specifications | |
| Engine Oil Viscosity: | 0W-20 or 5W-20 (check owner's manual for specific engine requirement). |
| Engine Oil Capacity: | Approx. 4.0-4.5 quarts (3.8-4.3 liters) for 1.6L, 4.5-5.0 quarts (4.3-4.7 liters) for 2.0L (with filter change). |
| Coolant Type: | Asian Long Life Antifreeze/Coolant (Blue) or equivalent. |
| Brake Fluid Type: | DOT 3 or DOT 4. |
| Known Issues | |
| Engine Oil Consumption: | Some 1.6L Theta II engines experienced oil consumption issues, though less prevalent in the 2009 model year compared to later iterations. |
| Suspension Noise: | Occasional reports of front suspension creaks or rattles, potentially due to worn bushings or struts. |
| Door Lock Actuators: | Reports of failure in door lock actuators, affecting remote locking/unlocking. |
| Catalytic Converter: | Some early models might have experienced premature catalytic converter failure, often due to engine misfires or oil burning. |
| Tire Size | |
| Standard Tire Sizes: | 195/65R15, 205/55R16, 215/55R17 (depending on trim level). |
| Tire Pressure | |
| Recommended Pressure: | Typically 32-35 PSI (2.2-2.4 bar) for front and rear tires (check doorjamb sticker). |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | South Korea |
| Brand Philosophy: | Kia, as part of the Hyundai Motor Group, focuses on offering value, quality, and increasingly stylish vehicles. |
| Model Evolution | |
| First Generation Launch: | 2009 (First model year for the Kia Soul in North America and other markets). |
| Design Inspiration: | Design concepts showcased at international auto shows, notably the Kia Soul Burner and Kia Soul Diva concepts. |
| Production | |
| Assembly Location: | Gwangmyeong, Gyeonggi Province, South Korea (Kia Gwangmyeong Plant). |
| Production Years: | 2009-2013 (First Generation) |
| Awards & Recognition | |
| Recognitions | |
| Kbb Best Deals Award: | Kia Soul has historically been recognized by Kelley Blue Book for its 'Best Deals'. |
| Ratings | |
| Consumer Reports Reliability: | Reliability ratings can vary by specific model year and engine, generally considered average to above average for its class. |