KIA SPECTRA (SD) 2002 G1.8 DOHC Engine Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Spectra (SD) Year: 2002 Codes Chassis Code: SD Engine Code: G1.8 DOHC 👋 Introduction Market Position Vehicle Segment: Compact Sedan/Hatchback Competitive Analysis Competitors:...

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Type: Car

Vendor:

Sku: 425862

Tags: 2002 Car Cars Kia Misc SPECTRA (SD)

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Spectra (SD)

Year:

Codes

Chassis Code:

Engine Code:

G1.8 DOHC

👋 Introduction

Market Position

Vehicle Segment:

Compact Sedan/Hatchback

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Hyundai Elantra

Key Features

Target Audience:

DIY enthusiasts, independent repair shops, and Kia owners seeking in-depth technical information.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Cooling System, Ignition System, Exhaust System, Drivetrain, Transmission (Manual/Automatic), Brakes, Suspension, Steering, Electrical System, Body, HVAC, Emissions Control

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all engine components including block, heads, pistons, crankshaft, camshafts, valves, timing system.

Engine Management:

Detailed diagnostics and repair procedures for fuel injection, ignition timing, sensors (MAF, O2, TPS, CKP, CMP), actuators, ECU troubleshooting, and emissions control systems.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, tune-ups, spark plug replacement, fluid level checks and top-offs.

Troubleshooting:

Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex issues across all vehicle systems.

Repair:

Step-by-step instructions for component replacement, overhaul, and repair for all major vehicle systems, including engine, transmission, brakes, suspension, steering, and electrical.

Technical Depth

Depth:

Comprehensive from basic DIY maintenance to advanced engine rebuilds and complex electrical system diagnostics.

📊 Manual Specifications

File Format

Searchability:

Searchable text for quick information retrieval.

Print Quality

Diagrams:

High-quality, detailed diagrams and illustrations for clarity.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, Naturally Aspirated

Displacement:

1.8 Liters (1790 cc)

Valvetrain:

DOHC (Double Overhead Camshaft), 16 Valves

Performance

Horsepower Est:

120-130 HP @ 5800-6300 RPM (approx.)

Torque Est:

120-130 lb-ft @ 4000-4500 RPM (approx.)

Fuel System

Induction Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Type Standard:

5-Speed Manual

Optional

Type Optional:

4-Speed Automatic

Features

Automatic Features:

Electronic control, torque converter lock-up

📐 Dimensions

Exterior

Length Sedan Approx:

4470 mm (176.0 in)

Width Approx:

1730 mm (68.1 in)

Height Approx:

1450 mm (57.1 in)

Weights

Curb Weight Est Kg:

1200-1300 kg

🛡️ Safety Features

Ratings

NHTSA Front Impact Est:

4-star (driver), 4-star (passenger) - may vary by specific test

Active Features

Brakes Front:

Ventilated Disc

Brakes Rear:

Drum (standard), Disc (optional/higher trims)

Available/Optional on some trims

Passive Features

Airbags:

Dual Front Airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player, Optional premium audio system

Climate Control:

Manual or Automatic Climate Control (depending on trim)

Driver Assistance

Cruise Control:

Available on most trims

Connectivity

Auxiliary Input:

Rarely standard, may be aftermarket addition

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

7,500 - 10,000 km (or 6 months, whichever comes first)

Spark Plug Replacement Km:

100,000 km (Platinum/Iridium)

Timing Belt Replacement Km:

90,000 - 100,000 km

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations)

Coolant Type:

Ethylene Glycol based antifreeze (Green) - Kia recommended or equivalent

Automatic Transmission Fluid Type:

Dexron III or Mercon equivalent

Manual Transmission Fluid Type:

API GL-4, SAE 75W-85 or 75W-90

Known Issues

Common Concern 1:

Timing belt failure (critical to adhere to replacement schedule)

Common Concern 2:

Oil leaks from valve cover gasket and oil pan gasket

Common Concern 3:

Catalytic converter inefficiency

Common Concern 4:

Wheel bearing wear

Common Concern 5:

Front suspension component wear (e.g., ball joints, control arm bushings)

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Model Evolution

Generation:

First Generation Spectra (SD)

Production

Production Years Model:

2000-2009 (Globally), 2002-2009 (North America)

Assembly Locations:

South Korea, Malaysia, China (varies by market)

🏆 Awards & Recognition

Recognitions

Safety Award Mention:

Some models may have received good safety ratings in IIHS or NHTSA testing for their class and era.