Engine Mechanical:
2.4L Theta II GDI (MPi on some markets), engine disassembly, assembly, overhaul, component testing, timing, lubrication, cooling, oil pressure.
Fuel System:
Fuel injection system, fuel pump, fuel filter, fuel injectors, evaporative emission control (EVAP), fuel pressure testing.
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor, ignition timing.
Emission Control:
Catalytic converter, oxygen sensors (O2S), secondary air injection (SAI), PCV system, EVAP system, diagnostic trouble codes (DTCs) related to emissions.
Transmission Manual:
6-speed manual transmission (M6CF3), clutch operation, clutch system diagnostics and repair, transmission fluid specifications and replacement.
Transmission Automatic:
6-speed automatic transmission (A6LF1, A6LF2, A6LF3), torque converter, valve body, transmission fluid specifications and replacement, shift control.
Brakes:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid specifications and bleeding procedures, parking brake system, ABS (Anti-lock Braking System) diagnostics and components, ESC (Electronic Stability Control).
Steering:
Power steering system (electric power steering - MDPS), steering column, steering gear, tie rod ends, power steering fluid (if applicable), steering angle sensor.
Suspension:
Front suspension (McPherson strut, lower control arms), rear suspension (multi-link independent), shock absorbers, springs, bushings, wheel alignment specifications, wheel bearing replacement.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass, trim, hinges, latches, exterior lighting, windshield wiper system.
Body Interior:
Interior trim panels, seating systems, airbags, seat belts, dashboard assembly, instrument cluster, center console, overhead console.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant type (R-134a), compressor, condenser, evaporator, blower motor, cabin air filter, temperature sensors, climate control module.
Electrical Charging:
Alternator specifications and testing, battery specifications and testing, charging system voltage checks.
Electrical Starting:
Starter motor specifications and testing, ignition switch operation.
Electrical Lighting:
Headlights, taillights, interior lighting, fog lights, bulb types and replacement procedures, lighting control modules.
Electrical Instruments:
Instrument cluster functions, gauges, warning lights, diagnostic connector (OBD-II) location and usage.
Electrical Body Controls:
Power windows, power door locks, remote keyless entry, power mirrors, sunroof operation, horn, interior accessory power outlets.
Electrical Chassis Controls:
ABS, ESC, traction control system (TCS) components and diagnostics, tire pressure monitoring system (TPMS).
Electrical Infotainment:
Audio system components, navigation system (if equipped), Bluetooth connectivity, USB ports, speaker replacement.
Diagnostics:
Diagnostic Trouble Codes (DTCs) listing and interpretation, troubleshooting flowcharts, component testing procedures, sensor data interpretation using scan tools.
Maintenance:
Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, filter replacements (air, cabin, fuel), spark plug replacement, brake fluid flush, coolant flush.
Diagnostics Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, fault code interpretation, component testing procedures, wiring diagrams for diagnostic purposes.
Repair Overhaul:
Detailed step-by-step instructions for component removal, repair, and reinstallation for all major systems (engine, transmission, brakes, suspension, steering, HVAC, electrical).
Component Replacement:
Replacement procedures for parts such as alternators, starters, water pumps, fuel pumps, radiators, AC compressors, brake pads/rotors, shock absorbers, ball joints, control arms, wheel bearings, sensors, actuators.
Bodywork Restoration:
Procedures for panel alignment, bumper repair, door and tailgate adjustments, glass replacement, interior trim reassembly.
Electrical Wiring Repairs:
Wiring diagrams, connector pinouts, repair procedures for damaged wiring harnesses, component electrical testing.
Safety System Service:
Airbag system component replacement and disabling procedures, seat belt servicing, ABS/ESC system bleeding and calibration.
Depth Level:
Factory-level diagnostic and repair procedures, including specifications, tolerances, torque values, and special tool requirements.
Diagnostic Tools:
Information on using OBD-II scanners, multimeters, oscilloscopes, and specialized Kia diagnostic tools.
Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution and component connections.
Specifications Tolerances:
Detailed specifications for engine components, driveline, brakes, suspension, steering, and body dimensions, including critical tolerances and clearances.
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes (e.g., 3,750 miles / 6,000 km).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 105,000 miles (168,000 km) for Iridium type plugs.
Transmission Fluid Change Automatic:
Inspect every 30,000 miles (48,000 km), replace if under severe service or if fluid is discolored/degraded (typically around 60,000 - 100,000 miles).
Transmission Fluid Change Manual:
Inspect every 30,000 miles (48,000 km), replacement typically recommended around 100,000 miles (160,000 km) or based on inspection.
Coolant Flush:
Initial change at 105,000 miles (168,000 km) or 5 years, then every 50,000 miles (80,000 km) or 2-3 years thereafter.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
For electric power steering (MDPS), no fluid is typically serviced, but if hydraulic, refer to manual for specific type (often ATF Dexron III/VI).
Engine Issues:
Some reports of oil consumption in early GDI engines, potential for carbon buildup in direct injection systems, fuel pump issues in some cases.
Transmission Issues:
Infrequent reports of harsh shifting or transmission control module (TCM) issues in automatics. Clutch wear is normal maintenance for manuals.
Suspension Issues:
Worn sway bar links, bushings, and ball joints can develop over time, leading to clunks or poor handling. Wheel bearing noise is also possible.
Electrical Issues:
Occasional reports of battery drain issues, faulty sensors (e.g., ABS wheel speed sensors), or HVAC blower motor resistor failures.
HVAC Issues:
HVAC blower motor resistor failure leading to inoperative fan speeds, or refrigerant leaks in the AC system.