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KIA Sportage 2008 OEM Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2008 Market Region: USA and Canada Codes Chassis Code: JE (Second Generation) Vin Code Region: 1 👋 Introduction Market Position Vehicle...
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KIA Sportage 2008 OEM Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2008
Market Region:
USA and Canada
Codes
Chassis Code:
JE (Second Generation)
Vin Code Region:
1
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Families, individuals seeking a versatile and affordable SUV
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson
Value Proposition:
Offered a good balance of utility, capability (especially with AWD), and value for money, often at a lower price point than competitors.
Key Features
Design:
Rugged yet modern styling, higher ground clearance than sedans
Powertrain Options:
Choice of efficient 2.0L or more powerful 2.7L engines
Drivetrain Options:
Available with Front-Wheel Drive (FWD) or electronically controlled All-Wheel Drive (AWD)
Interior Space:
Reasonably spacious cabin and cargo area for its class
Safety Features:
Standard safety equipment including airbags and ABS
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Workshop Manual
Language:
English
Format:
Digital Download (PDF)
Coverage Scope:
Comprehensive repair and service procedures for all factory systems
Edition Type:
OEM Factory Equivalent
📖 Manual Coverage
Systems Covered
Engine:
2.0L Theta II (G4GC/G4GC-A), 2.7L Delta (G6BA)
Engine Management:
ECM diagnostics, sensors, actuators, fuel injection, ignition system
Transmission:
5-speed Manual (M5HF2), 4-speed Automatic (F4A42)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) system, differentials, drive axles
Suspension:
Front McPherson strut, Rear multi-link independent suspension, shock absorbers, springs, control arms
Brakes:
Front ventilated discs, Rear solid discs (or drums on some models), ABS, EBD, brake fluid specifications
Steering:
Hydraulic power steering system, steering column, rack and pinion
Electrical:
Battery, charging system, starting system, lighting, fuses, relays, body control module (BCM)
HVAC:
Air conditioning system, heater, ventilation, blower motor, refrigerant handling
Body:
Body panels, doors, windows, exterior trim, interior trim, glass replacement, sealing
Restraint Systems:
Airbag system, seat belts, SRS module diagnostics
Diagnostic Tools:
OBD-II scanner procedures, trouble code definitions, live data interpretation
Procedures Included
Maintenance:
Oil change intervals, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Repair:
Engine component replacement (e.g., head gasket, water pump), transmission overhaul, brake caliper/rotor replacement, suspension component repair
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems
Diagnostics:
Step-by-step diagnostic procedures for all major systems, including wiring diagrams and component testing
Rebuilding:
Engine and transmission rebuilding specifications, clearances, torque values
Adjustments:
Wheel alignment specifications, parking brake adjustment, clutch adjustment (if applicable)
Installation:
Component replacement procedures, ensuring correct torque and alignment
Technical Depth
Depth Level:
Full Factory Service Manual: from basic maintenance to complete engine and transmission rebuilds
Diagnostic Detail:
Detailed diagnostic charts, symptom-to-cause correlation, pinpoint tests
Wiring Diagrams:
Complete electrical wiring diagrams for all systems, including component location and connector views
Torque Specifications:
Precise torque values for all fasteners, critical for proper assembly and safety
Clearances:
Engine and transmission component clearances (e.g., piston-to-wall, bearing clearances)
Special Tools:
Identification and usage instructions for specialized tools required for certain repairs
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages for on-the-job use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Delivery Method:
Instant Digital Download (No Shipping Cost)
Paper Type
Original Format Type:
Factory printed manual
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4GC (Theta II)
Engine Displacement 1:
2.0 Liters (1998 cc)
Engine Configuration 1:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 1:
138 hp @ 6000 rpm (approx.)
Torque 1:
133 lb-ft @ 4500 rpm (approx.)
Bore Stroke 1:
86.0 mm x 86.0 mm
Compression Ratio 1:
9.5:1
Optional Engine
Engine Code 2:
G6BA (Delta)
Engine Displacement 2:
2.7 Liters (2656 cc)
Engine Configuration 2:
V6, DOHC, 24-valve
Horsepower 2:
173 hp @ 6000 rpm (approx.)
Torque 2:
175 lb-ft @ 4000 rpm (approx.)
Bore Stroke 2:
86.7 mm x 75.0 mm
Compression Ratio 2:
9.8:1
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Recommended Octane:
87 octane (minimum)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Manual Gear Ratios:
Refer to manual for specific ratios (e.g., 3.750 / 2.059 / 1.323 / 0.974 / 0.793)
Optional
Optional Transmission Type:
4-speed Automatic with Overdrive
Automatic Transmission Model:
F4A42 (Hyundai/Kia joint venture)
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations for both transmissions
AWD System:
Electronically controlled, on-demand system with viscous coupling
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 gear oil (verify specific fill level and capacity in manual)
Automatic Transmission Fluid:
SP-III ATF (Automatic Transmission Fluid) (verify specific fill level and capacity in manual)
📐 Dimensions
Exterior
Length:
170.1 inches (4320 mm)
Width:
70.1 inches (1780 mm)
Height:
65.2 inches (1655 mm)
Wheelbase:
103.0 inches (2615 mm)
Ground Clearance:
approx. 7.7 inches (195 mm)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inch)
Standard Tire Size:
235/60R16 (2.0L) or 235/55R18 (2.7L, optional/higher trims)
Weights
Curb Weight:
3350 - 3600 lbs (approx., depending on drivetrain and engine)
Gross Vehicle Weight Rating Gvwr:
Refer to VIN sticker on vehicle
Towing Capacity:
1000 lbs (unbraked, check local regulations and manual for specifics)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver), 4-star (passenger) - Refer to specific NHTSA data for 2008 Sportage
IIHS Side Impact Test:
Acceptable (refer to specific IIHS data for 2008 Sportage)
Active Features
ABS:
Anti-lock Braking System (standard)
Ebd:
Electronic Brakeforce Distribution (standard)
Traction Control:
Available on some AWD models
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags (optional/standard on higher trims)
Seatbelts:
3-point seatbelts with pretensioners for front occupants
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional MP3 capability, auxiliary input jack (common)
Speakers:
4-6 speaker systems depending on trim level.
Climate Control:
Manual climate control standard, automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Available on higher trims
Connectivity
Auxiliary Audio Input:
Commonly found for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. Inspect every 7,500 miles.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. Inspect every 7,500 miles.
Spark Plug Replacement 2.0L:
Every 60,000 miles (96,000 km) (refer to manual for specific plug type)
Spark Plug Replacement 2.7L:
Every 60,000 miles (96,000 km) (refer to manual for specific plug type)
Transmission Fluid Change Auto:
Every 60,000 miles (96,000 km) or 48 months (severe conditions), longer for normal. Verify with manual.
Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter. Refer to manual.
Fluid Specifications
Engine Oil Capacity 2.0L:
Approx. 4.5 quarts (4.3 liters) with filter change (check dipstick)
Engine Oil Capacity 2.7L:
Approx. 4.8 quarts (4.5 liters) with filter change (check dipstick)
Engine Oil Type:
API SM, SAE 5W-20 or 5W-30 (verify specific viscosity for climate and engine)
Coolant Type:
Ethylene Glycol based coolant (Asian Red/Pink OAT type, verify specific Kia specification)
Brake Fluid Type:
DOT 3 or DOT 4 (verify specific requirement)
Power Steering Fluid Type:
ATF Dexron III or equivalent (verify specific requirement)
Known Issues
Common Problems Engine:
Oil leaks from valve cover gaskets, potential for catalytic converter issues, timing belt inspection (if applicable to specific engine variant, though Theta II is chain-driven)
Common Problems Transmission:
Occasional rough shifting in automatic transmissions, wear in manual clutch components.
Common Problems Suspension:
Worn sway bar links, strut mounts, and ball joints can lead to knocking or rattling noises.
Common Problems Electrical:
Window regulator failures, power lock actuator issues, sometimes HVAC blower resistor faults.
Common Problems Brakes:
Brake pad and rotor wear, occasional ABS sensor faults.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Reputation:
Known for offering value-oriented vehicles, progressively improving quality and design.
Model Evolution
Generation:
Second Generation (2005-2010)
Platform Sharing:
Shared platform and powertrain components with the Hyundai Tucson of the same era.
Production
Production Years:
2005-2010
Manufacturing Location:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Awarded 4-star frontal crash test ratings from NHTSA, contributing to its perceived safety for the time.
Ratings
Konsumen Reports Reliability:
Varied reliability ratings depending on the year and specific components; manual provides insight for proactive maintenance.
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