Kia Sportage 1996 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Sportage Year: 1996 Codes Chassis Code: K00 (First Generation) Introduction Market Position Segment: Compact SUV Target Audience: Owners and independent repair shops seeking in-depth...

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Sku: 71417

Tags: 1996 Car Cars Kia Misc Sportage

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Description

Basic Information
Identification
Make:	Kia
Model:	Sportage
Year:	1996
Codes
Chassis Code:	K00 (First Generation)

Introduction
Market Position
Segment:	Compact SUV
Target Audience:	Owners and independent repair shops seeking in-depth technical information for maintenance and repair
Competitive Analysis
Key Competitors 1996:	Honda CR-V, Toyota RAV4, Nissan Pathfinder (smaller variants)
Key Features
Vehicle Usp:	Rugged body-on-frame construction, available 4WD, practicality for its size
Manual Value Proposition:	Comprehensive, OEM-level detail for DIY repair and professional service, covering all aspects of the vehicle.

Manual Details
Coverage Areas
Primary Markets Covered:	North America, Europe, Global
Page Count
Estimated Page Count:	Over 800 Pages (typical for comprehensive factory manuals)
Manual Type
Type:	Factory Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Powertrain:	Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:	Manual transmission, automatic transmission, transfer case, front axle, rear axle, drive shafts, differentials
Chassis:	Suspension (front and rear), steering system, brake system (hydraulic and mechanical components), wheels and tires
Electrical:	12V battery system, charging system (alternator), starting system, lighting, instrument cluster, audio system, power accessories (windows, locks), wiring diagrams
Body:	Body exterior (panels, doors, hood, tailgate), body interior (trim, seats), glass, HVAC (heating, ventilation, air conditioning)
Procedures Included
Maintenance:	Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks and top-offs
Diagnostics:	Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs) interpretation, testing procedures for all major systems
Repair Overhaul:	Component removal, disassembly, inspection, repair, reassembly, and installation for engine, transmission, suspension, brakes, steering, etc.
Special Tools:	Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:	Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls

Manual Specifications
File Format
File Type:	PDF
Searchability:	Searchable text content for quick information retrieval
Print Quality
Printability:	Printable pages for hard copy reference
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Quality:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Code:	FE5 (2.0L DOHC 16V 4-Cylinder)
Displacement:	1998 cc (2.0 Liters)
Bore X Stroke:	82.0 mm x 93.0 mm
Performance
Horsepower Max:	122 hp @ 5600 RPM
Torque Max:	128 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)
Fuel Type:	Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:	Kia proprietary ECU (specific model number would be detailed in manual)
Cooling System
Coolant Type:	Ethylene glycol based coolant (e.g., Kia Super Long Life Coolant or equivalent)
Lubrication
Oil Capacity W Filter:	4.5 Quarts (4.3 Liters)
Engine Oil Viscosity:	10W-30 (API SG or higher)

Transmission
Standard
Type:	5-Speed Manual Transmission
Optional
Type:	4-Speed Automatic Transmission
Features
Transfer Case:	Available Part-Time 4WD with a 2-speed transfer case (Hi/Lo range)
Fluid Specs Manual
Manual Transmission Fluid:	GL-4 Gear Oil (75W-90 or 80W-90)
Fluid Specs Automatic
Automatic Transmission Fluid:	Dexron III / Mercon Compatible ATF
Fluid Capacity Manual
Capacity Liters:	2.0 Liters
Fluid Capacity Automatic
Capacity Liters:	7.5 Liters (Total Capacity)

Dimensions
Exterior
Length:	4035 mm (158.9 inches)
Width:	1730 mm (68.1 inches)
Height:	1650 mm (65.0 inches)
Wheelbase:	2650 mm (104.3 inches)
Ground Clearance:	Approx. 190 mm (7.5 inches)
Weights
Curb Weight Approx:	1350 - 1450 kg (2976 - 3197 lbs)
Cargo
Cargo Volume Rear Seats Up:	Approx. 325 Liters (11.5 cu ft)
Cargo Volume Rear Seats Folded:	Approx. 930 Liters (32.8 cu ft)

Safety Features
Ratings
NHTSA Ratings:	Not extensively rated by NHTSA for this model year; older platform.
Active Features
ABS:	Optional Anti-lock Braking System (ABS) on select trims/markets
Passive Features
Airbags:	Driver and Passenger front airbags
Seatbelts:	3-point front seatbelts with pre-tensioners, 3-point rear seatbelts
Chassis Design
Body On Frame:	Body-on-frame construction for durability and off-road capability

Technology Features
Infotainment
Audio System:	Factory AM/FM/Cassette player with optional CD player
Speakers:	Typically 4 or 6 speaker configuration
Driver Assistance
Cruise Control:	Available on higher trim levels
Connectivity
Connectivity Features:	Basic, primarily focused on analog systems; no modern connectivity features like Bluetooth or USB.

Maintenance
Service Intervals
Oil Filter Change:	Every 7,500 miles (12,000 km) or 6 months
Air Filter Replacement:	Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:	Every 30,000 miles (48,000 km)
Timing Belt Replacement:	Every 60,000 miles (96,000 km) or 4 years (Critical maintenance item)
Fluid Specifications
Brake Fluid:	DOT 3
Power Steering Fluid:	ATF Dexron II/III or equivalent
Coolant Capacity:	Approx. 7.0 Liters (14.7 Pints)
Known Issues
Common Problems 1996:	Timing belt failures if not replaced on schedule, potential for rust in certain climates, minor electrical gremlins.
Suspension Wear:	Wear in bushings and ball joints due to vehicle age and intended use

Vehicle History
Brand Heritage
Kia Overview:	Kia Motors Corporation, South Korean manufacturer, established in 1944.
Model Evolution
First Generation Launch:	Launched in 1993 in Korea, introduced to global markets including North America in 1994/1995 for the 1995 model year.
Platform Basis:	Utilized a chassis derived from the Mazda B-Series truck platform, shared with the Ford Bronco II and Ford Ranger.
Production
Production Period:	1993-2002 (First Generation)
Production Location
Manufacturing Plants:	Primarily South Korea (Hwaseong Plant)

Awards & Recognition
Recognitions
Off Road Capability:	Recognized for decent off-road capability for its class due to its robust chassis and available 4WD system.
Ratings
Consumer Reports Historical:	Historical consumer reports indicated average reliability for the period, with specific concerns in powertrain and electrical.