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Kia Sportage 1999 Factory Service Repair Manual
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Basic Information Identification Make: Kia Model: Sportage Year: 1999 Generation: First Generation (JA) Codes Chassis Code: JA Introduction Market Position Positioning: Compact SUV, positioned as a budget-friendly and capable off-roader...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Sportage |
| Year: | 1999 |
| Generation: | First Generation (JA) |
| Codes | |
| Chassis Code: | JA |
| Introduction | |
| Market Position | |
| Positioning: | Compact SUV, positioned as a budget-friendly and capable off-roader with a focus on practicality. |
| Competitive Analysis | |
| Competitors: | Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Jeep Cherokee in its segment. |
| Key Features | |
| Features: | Available with part-time or full-time 4WD, body-on-frame construction, optional turbodiesel engine (in some markets), rugged styling. |
| Manual Details | |
| Coverage Areas | |
| Coverage: | Complete factory service and repair information |
| Page Count | |
| Pages: | Hundreds (exact count not specified, but implied extensive) |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control. |
| Engine Management: | ECU diagnosis, sensor testing, actuator testing, diagnostic trouble codes (DTCs). |
| Transmission Manual: | Clutch system, manual gearbox (operation, disassembly, assembly, adjustments). |
| Transmission Automatic: | Automatic transmission (operation, disassembly, assembly, adjustments, hydraulic control, torque converter). |
| Drivetrain: | Front axle, rear axle, driveshafts, differentials, hubs, bearings. |
| Suspension: | Front suspension (independent, MacPherson struts), rear suspension (multi-link, solid axle), shock absorbers, springs, control arms, alignment specifications. |
| Steering: | Power steering system (pump, rack and pinion, lines), steering column, steering wheel, tie rods. |
| Brakes: | Front disc brakes, rear drum or disc brakes, hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped). |
| Electrical System: | Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, washers. |
| Body Interior: | Body panels, doors, windows, locks, seats, dashboard, trim panels, headliner. |
| Body Exterior: | Bumpers, grille, hood, fenders, trunk lid, body shell structure, rust prevention. |
| Climate Control: | Air conditioning system (compressor, refrigerant, evaporator, condenser), heater system, ventilation. |
| Safety Systems: | Airbag system (SRS), seat belts, child seat anchors. |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement. |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting, component testing procedures. |
| Repair: | Component removal and installation, system repair, component overhaul, body repair. |
| Diagnostics: | OBD-II diagnostics, circuit testing, pressure testing, mechanical testing. |
| Specifications: | Torque specifications for all fasteners, clearance specifications, alignment angles. |
| Technical Depth | |
| Depth: | Comprehensive: from basic maintenance to complete engine and transmission rebuilds. |
| Detail Level: | Detailed step-by-step instructions with diagrams and illustrations. |
| Manual Specifications | |
| File Format | |
| Format: | PDF (Portable Document Format) |
| Print Quality | |
| Quality: | High-resolution, suitable for printing individual pages or the entire manual. |
| Binding Type | |
| Binding: | N/A (Digital Download - Print at your convenience) |
| Paper Type | |
| Paper: | N/A (Digital Download - User choice for printing) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Gasoline: | FE3 (2.0L SOHC 4-cylinder) |
| Engine Description Gasoline: | Kia FE3 2.0L (1998cc) Inline 4-Cylinder, Single Overhead Camshaft (SOHC) |
| Performance | |
| Horsepower Gasoline: | Approximately 122 hp @ 5,500 rpm |
| Torque Gasoline: | Approximately 133 lb-ft @ 3,000 rpm |
| Horsepower Diesel: | Approximately 85 hp @ 4,000 rpm - Market Dependent |
| Torque Diesel: | Approximately 133 lb-ft @ 2,000 rpm - Market Dependent |
| Engine Code Diesel | |
| Engine Code Diesel: | RF (2.0L SOHC Turbo Diesel) - Market Dependent |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Fuel Type: | Unleaded Gasoline (Octane rating as per owner's manual) |
| Engine Maintenance | |
| Timing Belt Replacement Interval: | Refer to manual, typically 60,000 - 90,000 miles or as per Kia recommendations for the FE3 engine. |
| Transmission | |
| Standard | |
| Transmission Type: | 5-Speed Manual Transmission |
| Optional | |
| Transmission Type Optional: | 4-Speed Automatic Transmission |
| Features | |
| Drivetrain Options: | 2WD (Rear-Wheel Drive), 4WD (Part-time or Full-time, depending on trim and market) |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 (Verify with manual for exact specification and capacity) |
| Automatic Transmission Fluid: | Dexron III or equivalent (Verify with manual for exact specification and capacity) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 167.1 inches |
| Width: | Approx. 69.1 inches |
| Height: | Approx. 66.7 inches |
| Wheelbase: | Approx. 103.5 inches |
| Ground Clearance: | Approx. 8.0 inches (Varies with 2WD/4WD) |
| Weights | |
| Curb Weight: | Approx. 3,200 - 3,700 lbs (Varies with engine, transmission, and drivetrain) |
| Gross Vehicle Weight Rating: | Consult vehicle placard or manual. |
| Towing Capacity: | Consult vehicle placard or manual; typically around 1,500 - 2,000 lbs for unbraked trailers. |
| Safety Features | |
| Ratings | |
| NHTSA Crash Test Results: | Limited official data for this specific model year and region. Research individual country reports. |
| Active Features | |
| ABS: | Available on higher trims or as an option. |
| Passive Features | |
| Airbags: | Driver and passenger front airbags. |
| Seat Belts: | Three-point seat belts with pretensioners for front occupants. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic AM/FM stereo with cassette player and optional CD player. Limited to analog controls. |
| Driver Assistance | |
| Driver Assistance Features: | None in the modern sense (no advanced driver-assistance systems like adaptive cruise control or lane keeping assist). |
| Connectivity | |
| Connectivity Options: | No factory integrated Bluetooth or USB ports. Aftermarket solutions are common. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Gasoline: | Every 3,000-5,000 miles or 3-6 months (synthetic oil may extend intervals, consult manual). |
| Air Filter Replacement Interval: | Every 15,000-30,000 miles or as needed based on driving conditions. |
| Spark Plug Replacement Interval: | Refer to manual, typically 30,000-60,000 miles depending on plug type. |
| Fluid Specifications | |
| Engine Oil Type Gasoline: | API SJ or higher, SAE 5W-30 or 10W-30 (Check manual for specific viscosity and capacity). |
| Coolant Type: | Ethylene glycol-based antifreeze (Green) - Ensure compatibility with Kia specifications. |
| Brake Fluid Type: | DOT 3 or DOT 4 (Verify with manual). |
| Power Steering Fluid: | Dexron III or equivalent power steering fluid. |
| Known Issues | |
| Common Issues: | Radiator leaks, head gasket issues (especially with overheating), suspension wear (bushings, ball joints), alternator failure, power window motor failure, minor electrical gremlins. |
| Rust Concerns: | As with many vehicles of this era, rust can be a concern, particularly on the chassis, wheel wells, and rocker panels in areas with road salt. |
| Vehicle History | |
| Brand Heritage | |
| Kia History: | Kia Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. |
| Model Evolution | |
| Sportage First Gen Intro: | The first generation Sportage (JA) was introduced in 1993 (as a 1994 model in some markets) and represented Kia's entry into the compact SUV segment. |
| Sportage 1999 Update: | The 1999 model year might include minor cosmetic or feature updates from the initial launch, depending on the market. |
| Production | |
| Production Locations: | Originally produced in South Korea, with potential assembly in other regions depending on market strategy. |
| Production Years First Gen: | 1993 - 2006 (with a significant facelift and platform change mid-cycle in many markets, often considered a second generation after 2004/2005). |
| Awards & Recognition | |
| Recognitions | |
| Awards: | The first-generation Sportage was generally positioned as an entry-level offering, and major industry awards were not a primary focus for this specific model year. Its value proposition lay in affordability and capability. |