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KIA SPORTAGE 2.7L 2006 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.7L V6 Codes Engine Code: G6BA (3018cc) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY...
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Type: Car
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Sku: 418610
KIA SPORTAGE 2.7L 2006 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine:
2.7L V6
Codes
Engine Code:
G6BA (3018cc)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance personnel.
Competitive Analysis
Competitors 2006:
Honda CR-V, Toyota RAV4, Ford Escape, Chevrolet Equinox, Hyundai Tucson.
Key Features
Sportage Usp:
Available V6 engine, optional All-Wheel Drive (AWD), competitive pricing, practical utility.
Manual Value Proposition
Value:
Empowers owners and technicians with factory-level knowledge for efficient and accurate repairs, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, and Maintenance
Geographic Coverage:
Global (North America, Europe, Asia)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, ignition system, lubrication, cooling system, exhaust system, transmission (automatic)
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS), driveline (FWD, AWD)
Body And Electrical:
Body panels, interior trim, HVAC, electrical systems (lighting, power windows, locks, mirrors), instrument cluster, SRS (airbag) system, audio system, body control module (BCM)
Procedures Included
Maintenance:
Scheduled maintenance, oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, steering rack replacement, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit analysis, component testing
Diagnostics:
Includes detailed diagnostic procedures for engine management, ABS, SRS, and transmission systems, often referencing specific diagnostic trouble codes (DTCs) and their troubleshooting trees.
Specifications And Tolerances:
Detailed torque specifications, engine clearances, fluid capacities, and other critical technical data required for accurate assembly and repair.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Wiring Diagrams:
Complete electrical schematics and wiring diagrams for all major systems, including power distribution, lighting, engine controls, and safety systems.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, hyperlinked index, bookmark navigation, printable pages.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.4:1
Valvetrain:
DOHC, 4 valves per cylinder (24 valves total)
Performance
Horsepower:
173 hp @ 6000 rpm (approx.)
Torque:
178 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Lubrication
Oil Type:
API SM or ILSAC GF-4, SAE 5W-20 or 5W-30
Oil Capacity:
4.7 US quarts (4.4 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (4-speed Manual available on some lower trims, but this manual focuses on 2.7L V6 which was predominantly auto)
Optional
Optional Transmission:
5-speed Manual Transmission (less common with 2.7L V6)
Features
AWD System:
Electronically Controlled Full-Time AWD (Active Transfer Case with Variable Torque Distribution)
Fluid Specs
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (e.g., Dexron III/Mercon, check specific vehicle manual for exact cross-reference)
Fluid Capacity
Atf Capacity:
Approximately 3.2 US quarts (3.0 liters) for drain and refill
📐 Dimensions
Exterior
Length:
170.1 inches (4320 mm)
Width:
70.5 inches (1790 mm)
Height:
66.1 inches (1680 mm)
Wheelbase:
103.1 inches (2620 mm)
Ground Clearance:
7.5 inches (190 mm)
Interior
Passenger Volume:
95.8 cu ft (2.71 m³)
Cargo
Cargo Volume Behind Rear Seat:
27.1 cu ft (767 liters)
Cargo Volume With Rear Seat Folded:
64.1 cu ft (1815 liters)
Weights
Curb Weight:
3500 - 3700 lbs (1588 - 1678 kg) approx.
Gross Vehicle Weight Rating Gvw:
4740 lbs (2150 kg) approx.
Towing Capacity:
2000 lbs (907 kg) with 2.7L V6, 1500 lbs (680 kg) with 2.0L 4-cylinder (check owner's manual for specific rating)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Front Offset Crash Test:
Good (1998-2005 model generation, 2006 might share similar structural characteristics)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Not widely available for 2006 model year
Passive Features
Airbags:
Standard: Front dual-stage airbags. Available: Side-curtain airbags (check trim level).
Seatbelts:
3-point seatbelts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4 or 6 speakers. Optional: In-dash CD changer, premium audio system.
Navigation:
Optional aftermarket or dealer-installed navigation system may be available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Rear Parking Sensors:
Optional on select trims.
Connectivity
Auxiliary Input:
Rarely standard; may be present on aftermarket head units or via adapter.
Bluetooth:
Not available from the factory for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions may require more frequent changes).
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or 24 months.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for iridium-tipped plugs (if equipped).
Timing Belt Replacement:
This V6 engine uses a timing CHAIN, not a belt, so no periodic replacement is required, but inspection for wear or noise is recommended.
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant (e.g., Hyundai/Kia Long Life Coolant, typically P-HOAT type, often pink or orange in color). Check owner's manual for specific type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 compatible.
Fluid Capacities
Coolant Capacity:
Approximately 7.6 US quarts (7.2 liters)
Known Issues
Common Complaints 2006 Sportage 2.7L:
CV axle boot tears, wheel bearing wear, occasional transmission shifting issues (fluid changes often help), minor interior trim rattles, fuel pump failures can occur.
Filter Part Numbers
Oil Filter Example:
Mann-Filter W 940/5, Bosch 3323, Purolator L22643, K&N HP-3001 (Verify fitment).
Air Filter Example:
Mann-Filter C 25 324, Bosch 4465, Fram CA8500 (Verify fitment).
📚 Vehicle History
Brand Heritage
Kia Origins:
South Korean automotive manufacturer, founded in 1944 (initially as a steel pipe manufacturer).
Model Evolution
Sportage Generation:
Second Generation (2005-2010). Re-designed on a new unibody platform shared with the Hyundai Tucson.
Previous Generation:
First Generation (1993-2004) - body-on-frame SUV.
Production
Manufacturing Location:
Gwangmyeong, South Korea; also assembled in Malaysia and Slovakia for certain markets.
Sales Figures
Market Impact:
The second generation Sportage saw increased sales and critical reception due to its improved refinement, safety, and more car-like driving dynamics.
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Generally rated average to below average for predicted reliability by consumer publications for this model year.
Ratings
Jd Power Dependability:
Typically mid-pack to below average for its segment and class.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for the 2006 model year.
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