Kia Sportage 2.0L 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.0L Codes Engine Code: G4GC (Beta II) Chassis Code: KM 👋 Introduction Market Position Vehicle Segment: Compact SUV Target...

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Type: Car

Vendor:

Sku: 462182

Tags: 2006 Car Cars Kia Misc Sportage

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Engine:

Codes

Engine Code:

G4GC (Beta II)

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV

Target Audience:

Value-oriented consumers seeking a versatile and reliable compact SUV

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra

Key Features

Sportage Generation 2 Kd:

Second generation (2004-2010), platform shared with Hyundai Tucson

Body Styles:

Offered as a compact crossover SUV

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Comprehensive Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system

Engine Management:

Fuel injection, ignition system, emission control, sensors, actuators, ECU diagnostics

Transmission Manual:

Clutch, gearbox, internal components, gear shift mechanism, fluid changes

Transmission Automatic:

Torque converter, valve body, planetary gear sets, hydraulic controls, electronic control unit, fluid changes

Drivetrain:

Front-wheel drive, all-wheel drive system (if applicable), differentials, drive shafts, CV joints, transfer case

Suspension:

Front struts/coilovers, rear shock absorbers, springs, control arms, stabilizer bars, bushings, alignment specifications

Steering:

Power steering system (hydraulic/electric), steering rack/box, tie rods, steering column, alignment

Brakes:

Front discs, rear drums/discs, calipers, brake pads, rotors, master cylinder, ABS system, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, ignition, horn, fuses, relays

Body And Chassis:

Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass, locks

HVAC:

Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control

Comfort And Convenience:

Power windows, power locks, mirrors, seats, sunroof, remote keyless entry

Safety Systems:

Airbags, seat belts, pre-tensioners, SRS system diagnostics

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, common fault identification

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair

Diagnostics:

OBD-II code explanations, diagnostic connector location, data stream interpretation

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Specifications And Tolerances:

Torque values, clearances, measurements for critical components

Technical Depth

Depth:

Full workshop level; suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Format

Readability:

Searchable text, zoomable pages, high-resolution images

Print Quality

Image Clarity:

High resolution for detailed diagrams and photographs

Binding Type

Digital Format:

Paper Type

Digital Medium:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4, DOHC, 16-valve

Displacement:

1975 cc (2.0 Liters)

Performance

Horsepower:

139 hp @ 6000 rpm (approx.)

Torque:

135 lb-ft @ 4500 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., Dex-Cool compatible or equivalent)

Lubrication

Oil Type:

API SM/SN, ILSAC GF-4, SAE 5W-30

Oil Capacity:

4.0 Liters (4.2 US Quarts) with filter change (approx.)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Drivetrain Options:

Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)

Automatic Fluid

Automatic Transmission Fluid:

ATF SP-III (Kia Genuine or equivalent)

📐 Dimensions

Exterior

Length:

4350 mm (171.3 in)

Width:

1800 mm (70.9 in)

Height:

1745 mm (68.7 in)

Wheelbase:

2630 mm (103.5 in)

Cargo

Cargo Volume:

Approx. 335 Liters (11.8 cu ft) with rear seats up

Weights

Curb Weight:

Approx. 1485 kg - 1570 kg (3274 lbs - 3461 lbs), depending on configuration

Wheels And Tires

Wheel Size:

16-inch or 17-inch alloy wheels

Tire Size:

215/65R16 or 235/55R17

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

4-star (driver), 4-star (front passenger) - 2006 model year estimates based on similar models

IIHS Side Impact:

Good - 2006 model year estimates based on similar models

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional Traction Control System (TCS)

Electronic Stability Control:

Optional Electronic Stability Control (ESC)

Passive Features

Airbags:

Front driver and passenger airbags, optional side-impact airbags

Seat Belts:

3-point front and rear seat belts, pre-tensioners for front seats

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, auxiliary input, optional MP3 compatibility

Speakers:

4 to 6 speaker system

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Keyless Entry:

Standard or optional remote keyless entry system

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 7,500 miles or 6 months, whichever comes first (severe conditions: 3,750 miles or 3 months)

Engine Air Filter:

Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)

Cabin Air Filter:

Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)

Spark Plugs:

Replace every 60,000 miles (Iridium type recommended)

Transmission Fluid Manual:

Inspect at 15,000 miles, replace as needed (no fixed interval, check manual)

Transmission Fluid Automatic:

Inspect at 15,000 miles, replace every 60,000 miles (severe use: 30,000 miles)

Coolant:

Replace every 30,000 miles or 2 years

Brake Fluid:

Replace every 24,000 miles or 2 years

Fluid Specifications

Power Steering Fluid:

ATF Dexron III or equivalent

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Oil Consumption:

Some models may experience higher than normal oil consumption due to piston ring wear.

Suspension Component Wear:

Premature wear of bushings and ball joints, leading to clunking noises.

Cv Axle Boots:

Tearing of CV joint boots can lead to joint failure.

Rear Differential Noise:

Some AWD models may develop noise from the rear differential.

ABS Sensor Failure:

ABS warning lights may illuminate due to faulty wheel speed sensors.

📚 Vehicle History

Brand Heritage

Kia Motors Corporation:

Founded in 1944, South Korean automotive manufacturer

Model Evolution

Sportage First Generation:

Launched in 1993, body-on-frame construction

Sportage Second Generation Km:

Introduced in 2004, marked a shift to unibody construction, sharing platform with Hyundai

Production

Manufacturing Locations:

South Korea (Donghee Plant)

Production Years For Model:

2004-2010 (Second Generation)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Recipient of various safety accolades for its class during its production run.