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KIA Sportage 2002 4CYL (2.0L) OEM Factory Shop Service Repair Manual FSM Year Specific

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Generation Generation Designation: First Generation (JA) Codes Engine Code: FE (2.0L DOHC) 👋 Introduction Market Position Vehicle Class: Compact SUV...
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Type: Car
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Sku: 349675
KIA Sportage 2002 4CYL (2.0L) OEM Factory Shop Service Repair Manual FSM Year Specific
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2002
Generation
Generation Designation:
First Generation (JA)
Codes
Engine Code:
FE (2.0L DOHC)
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Crossover
Target Audience:
Budget-conscious SUV buyers, utility-focused consumers
Competitive Analysis
Key Competitors 2002:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra
Key Features
Vehicle Highlights:
Affordable pricing, available 4WD, utilitarian design, decent fuel economy for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Kia Sportage (All Versions)
Engine Coverage:
2.0L DOHC (FE series)
Page Count
Estimated Page Count:
Large (typically 1000+ pages for a comprehensive FSM)
Manual Type
Manual Type:
Factory Shop Service Manual (FSM)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear)
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Audio System, Power Windows/Locks, HVAC Controls, Instrument Cluster, Diagnostic Trouble Codes (DTCs)
Body And Interior:
Exterior Body Panels, Interior Trim, Seats, Airbags
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements
Repair And Rebuild:
Engine Disassembly/Reassembly, Transmission Overhaul, Brake Component Replacement, Suspension Component Servicing, Steering Component Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Flowcharts, Symptom-to-Cause Analysis, On-Board Diagnostics (OBD-II)
Technical Depth
Diagnostic Capability:
Advanced Diagnostics, Fault Code Interpretation, Electrical System Tracing
Rebuild Depth:
Complete Engine and Transmission Rebuild Procedures, Component Level Repair
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with Bookmarks and Hyperlinks
Print Quality
Print Quality Recommendation:
High-resolution scans for clear text and diagrams
Binding Type
Binding Type:
Digital (PDF format, no physical binding)
Paper Type
Paper Type Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Kia FE (J3) 2.0L DOHC
Engine Configuration:
Inline 4-Cylinder
Displacement:
1998 cc (2.0 Liters)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 Valves
Performance
Horsepower:
126 hp @ 5500 rpm (approx.)
Torque:
131 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
167.1 inches (approx.)
Width:
67.7 inches (approx.)
Height:
65.4 inches (approx.)
Wheelbase:
103.0 inches (approx.)
Weights
Curb Weight:
3200-3500 lbs (approx., depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not Rated or Minimal Data Available
NHTSA Front Impact Passenger:
Not Rated or Minimal Data Available
Active Features
ABS:
Available (often optional on lower trims)
Passive Features
Airbags:
Dual front airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional cassette tape), typically 4-6 speakers
Driver Assistance
Cruise Control:
Available on higher trims
Connectivity
Auxiliary Input:
Rarely standard, may require aftermarket modification
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months (synthetic blend recommended)
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 60,000 miles (use specified NGK or equivalent iridium/platinum plugs)
Fluid Specifications
Engine Oil Type:
API SL or higher, SAE 5W-30 (or 10W-30 depending on climate)
Engine Oil Capacity:
4.5 quarts (4.2 Liters) with filter change
Coolant Type:
Ethylene Glycol based, Asian vehicle formula (e.g., Peak Global or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90
Transmission Fluid Automatic:
Dexron III or equivalent (e.g., Valvoline ATF)
Known Issues
Common Issues Engine:
Oil leaks from valve cover gasket, occasional ignition coil failure, potential for carbon buildup if not maintained
Common Issues Suspension:
Worn front control arm bushings, rear shock absorber failure
Common Issues Electrical:
Window regulator failure, power lock actuator issues, gauge cluster intermittent failures
📚 Vehicle History
Brand Heritage
Kia Heritage Brief:
Kia Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its rapid growth and expansion into global markets, often offering value-oriented vehicles.
Model Evolution
Sportage Generation 1 Timeline:
1993-2006 (with a significant facelift for 1997 and further updates for 2000-2004 models)
Sportage Generation 1 Basis:
Based on the Kia Sportage platform, which shared components with Mazda and Ford (specifically the Mazda Bongo/Ford Econovan platform for earlier models, though the 2002 model is more distinct).
Production
Production Location:
South Korea
🏆 Awards & Recognition
Recognitions
Design Awards:
No significant design awards reported
Ratings
Consumer Reports Reliability Rating:
Variable, often rated average to below average in its class during its production years
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