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2014 KTM 1190 Adventure Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure Year: 2014 Codes Chassis Code: RC8 1190 👋 Introduction Market Position Segment: High-performance adventure touring motorcycle, positioned as a premium offering...
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Type: Motorcycle
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Sku: 603855
2014 KTM 1190 Adventure Repair Manual2014 KTM 1190 Adventure Repair Manual2014 KTM 1190 Adventure Repair Manual2014 KTM 1190 Adventure Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 Adventure
Year:
2014
Codes
Chassis Code:
RC8 1190
👋 Introduction
Market Position
Segment:
High-performance adventure touring motorcycle, positioned as a premium offering for experienced riders.
Target Audience:
Enthusiast riders seeking long-distance touring comfort with off-road capability and advanced technology.
Competitive Analysis
Key Competitors:
BMW R1200GS, Yamaha Super Ténéré, Honda Africa Twin, Triumph Tiger Explorer.
Key Features
Engine Type:
Powerful 1195cc V-twin engine derived from the RC8 superbike, tuned for torque and versatility.
Suspension:
WP semi-active or fully adjustable suspension systems for superior ride comfort and control.
Electronics:
Advanced rider aids including MTC (Motorcycle Traction Control), C-ABS (Cornering Anti-lock Braking System), ride modes, and cruise control.
Ergonomics:
Adjustable ergonomics, comfortable seating position for rider and passenger, and robust luggage mounting options.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair, maintenance, and troubleshooting for the 2014 KTM 1190 Adventure.
Secondary Coverage:
Includes technical specifications, electrical diagrams, diagnostic procedures, and parts information.
Page Count
Page Count:
Estimated 600+ pages (typical for comprehensive service manuals).
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed procedures for engine disassembly, assembly, inspection, and repair of the V-twin engine.
Fuel System:
Covers fuel injection system, injectors, throttle body, fuel pump, and fuel tank service.
Exhaust System:
Information on exhaust manifold, catalytic converter, mufflers, and lambda sensors.
Transmission System:
Clutch operation, gearbox disassembly and assembly, shifting mechanism.
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance.
Suspension System Front:
WP USD front forks, including disassembly, seal replacement, oil level and viscosity specifications.
Suspension System Rear:
WP rear shock absorber, linkage system, spring preload, damping adjustments.
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake fluid specifications, bleeding procedures, ABS system diagnostics.
Wheel Tire System:
Wheel bearing replacement, tire fitting, balancing, spoke tensioning (if applicable to specific sub-models).
Electrical System:
Wiring diagrams, component location, battery service, alternator, starter motor, lighting system, ignition system, ECU diagnostics.
Electronic Control Unit ECU:
Fault code retrieval, sensor data interpretation, programming procedures (if supported by the manual).
Rider Assistance Systems:
Information on traction control (MTC), cornering ABS, and related sensor calibration.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment, air filter cleaning/replacement, coolant checks.
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common and uncommon issues based on symptoms.
Component Overhaul:
Detailed instructions for dismantling, cleaning, inspecting, and reassembling major engine and chassis components.
Calibration Adjustment:
Procedures for throttle body synchronization, idle speed adjustment, and suspension settings.
Electrical Troubleshooting:
Utilizing wiring diagrams to diagnose circuit faults, testing components, and locating shorts/opens.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic rider maintenance to complete engine rebuilds and complex electrical diagnostics.
Diagnostic Tools:
References specific diagnostic tools or procedures required for electronic system analysis.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin four-stroke, liquid-cooled.
Displacement:
1195 cc (73 cu in)
Bore X Stroke:
107 mm x 66 mm
Valve Train:
DOHC, four valves per cylinder.
Performance
Horsepower:
Approx. 150 hp (112 kW) @ 9000 rpm
Torque:
Approx. 96 lb-ft (130 Nm) @ 6750 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI) with dual throttle bodies, Ride-by-Wire.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2.
Lubrication
Oil Type Spec:
KTM recommends Motorex Power Synth 4T 10W-50 or equivalent JASO MA certified synthetic oil.
Oil Capacity W Filter:
Approx. 3.5 Liters (3.7 US qt)
Cooling System
Coolant Type:
Mixture of ethylene glycol and distilled water (50/50 ratio).
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted.
Clutch Type:
Pankl slipper clutch, hydraulically operated.
Features
Final Drive:
X-ring chain, 525 pitch.
📐 Dimensions
Exterior
Length:
Approx. 2330 mm (91.7 in)
Width W O Mirrors:
Approx. 960 mm (37.8 in)
Height W O Mirrors:
Approx. 1420 mm (55.9 in)
Seat Height Adjustable:
Standard 875 mm (34.4 in) / Optional 855 mm (33.7 in)
Ground Clearance:
Approx. 220 mm (8.7 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Curb Weight:
Approx. 230 kg (507 lbs) (with all fluids, ready to ride)
Gross Vehicle Weight Rating Gvwr:
Consult owner's manual for specific GVWR.
Fuel Tank Capacity:
30 Liters (7.9 US gal)
🛡️ Safety Features
Ratings
ABS:
Bosch 9M+ multi-channel ABS with cornering function (optional on some models/markets).
Active Features
Traction Control:
KTM MTC (Motorcycle Traction Control) with multiple modes.
Ride Modes:
Selectable engine maps (e.g., Street, Offroad, Sport).
Passive Features
Lighting:
LED daytime running lights, projector beam headlights.
💡 Technology Features
Infotainment
Display Type:
Multi-function LCD display and a separate TFT color display for rider information and settings.
Connectivity:
Optional Bluetooth connectivity for smartphones (for calls and music) and GPS integration.
Driver Assistance
Cruise Control:
Electronic cruise control system for comfortable long-distance riding.
Lighting Technology:
LED daytime running lights for improved visibility.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1000 km (600 miles) or 1 month, whichever comes first (includes oil change, filter check, chain adjustment).
Major Service:
Recommended every 10,000-15,000 km (6,000-9,000 miles) or annually, with specific checks like valve clearance adjustments.
Fluid Specifications
Engine Oil Grade:
10W-50, JASO MA / MA2 certified synthetic.
Brake Fluid Type:
DOT 4.
Coolant Type:
50% Ethylene Glycol and 50% Distilled Water.
Fork Oil Type And Level:
Refer to manual for specific WP fork oil type and fill level, typically around 450-500ml per leg with specific oil viscosity.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, spark plugs due to high mileage use.
Electronics Reliability:
Occasional reports of sensor issues or electrical gremlins, often resolvable with diagnostic checks and firmware updates if available.
Fuel Pump Strainer:
Can become clogged with debris over time, potentially affecting fuel delivery.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM AG, an Austrian manufacturer renowned for its off-road motorcycles and increasingly successful street-legal models.
Model Evolution
Predecessor:
Successor to models like the 990 Adventure, incorporating significant technological and performance upgrades.
Engine Development:
Engine based on the RC8 superbike, adapted for increased torque and adventure touring suitability.
Production
Manufacturing Location:
Austria
🏆 Awards & Recognition
Recognitions
Segment Performance:
Consistently praised in motorcycle media for its blend of on-road comfort, off-road capability, and advanced technology.
Suspension Praise:
WP suspension components are often highlighted for their performance and adjustability, contributing to class-leading handling.
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