KTM 1190 RC8 R 2009 Service Repair Workshop Manual

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Type: Motorcycle

Vendor:

Sku: 99357

Tags: 1190 1190 RC8 R 2009 KTM Motorcycle Motorcycles

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Description

This manual covers the 2009 1190 RC8 R, a high-performance sportbike renowned for its aggressive styling and Austrian engineering. Built with a focus on track-ready capabilities, the RC8 R features a potent V-Twin engine, a chromium-molybdenum steel trellis frame, and advanced suspension and braking systems. Its design emphasizes a 'Ready to Race' philosophy, offering riders a unique blend of power and agile handling, making it a distinctive choice in the superbike segment for those seeking an exhilarating riding experience. This comprehensive service repair workshop manual is designed to assist owners with basic mechanical skills, independent service professionals, and technicians. It provides detailed, step-by-step instructions for maintenance and repair procedures across all major systems, including engine, chassis, and electrical components. The manual also includes troubleshooting guides, diagnostic information, special tool identification, and precise technical specifications such as torque values and wear limits, ensuring the optimal upkeep and performance of your 2009 1190 RC8 R.

🏷️ Basic Information

Identification

Make:

Model:

1190 RC8 R

Year:

Codes

Chassis Code:

RC8 R

👋 Introduction

Market Position

Target Audience:

KTM owners with basic mechanical skills, independent service professionals, and technicians seeking dealership-level repair information.

Niche Appeal:

Targeted at riders seeking a high-performance, track-focused sportbike with a distinctive Austrian engineering pedigree.

Competitive Analysis

Value Proposition:

Provides factory-level repair and maintenance procedures at a fraction of the dealer cost, empowering owners to perform tasks from simple services to complex repairs, thereby saving significant money.

Key Features

Content Highlights:

Step-by-step instructions, diagrams, illustrations, wiring schematics, detailed specifications, troubleshooting guides, and technical data.

📋 Manual Details

Coverage Areas

Covered Regions:

EU/UK, Australia, France, Japan

Model Variants Covered:

Specific to the 2009 KTM 1190 RC8 R model for the listed regions.

Page Count

Estimated Page Count:

Extensive (detailed coverage implies hundreds of pages)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Compatibility:

Compatible with all versions of Windows and Mac.

Viewing Devices:

Viewable on PCs, Macs, many phones, and ebook readers (e.g., Kindle).

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, engine work on individual parts, engine assembly, lubrication system, cooling system (water pump), clutch, throttle valve body, engine control, engine technical data, engine wear limits, engine tightening torques.

Chassis Systems:

Fork, triple clamp, shock absorber, swingarm, exhaust, fuel tank, seat, trim, front wheel, rear wheel, brake system, light system, instruments, chassis technical data, chassis tightening torques.

Electrical Systems:

Wiring harness, battery, wiring diagram, light system, instruments.

Engine Components:

Cylinder head, pistons, connecting rods, crankshaft, camshafts, valves, valve timing.

Fuel System Details:

Fuel pump, injectors, fuel lines, fuel tank servicing.

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), mufflers, lambda sensors (if applicable).

Wheel And Tire:

Front and rear wheel assembly, tire removal and installation, wheel bearing maintenance.

Suspension Systems:

Front fork service (oil change, seal replacement), rear shock absorber adjustment and service, swingarm pivot bearing maintenance.

Brake System Details:

Brake fluid replacement, caliper servicing, master cylinder service, brake line inspection.

Procedures Included

Maintenance Procedures:

Routine maintenance, service plan, cleaning, conservation, storage.

Repair Procedures:

Step-by-step repair instructions for all major components, troubleshooting engine control error codes.

Diagnostic Procedures:

Troubleshooting engine control error codes, diagnostic information integrated throughout.

Troubleshooting Guides:

Specific troubleshooting steps for common issues and diagnostic error codes.

Special Tool Identification:

Listing and description of special tools required for specific repair procedures.

Technical Depth

Depth Of Information:

Comprehensive, covering basic maintenance to complete engine rebuilds and advanced diagnostics, including specialized tools and tolerances.

Diagram Quality:

Detailed diagrams and illustrations for component identification and assembly/disassembly procedures.

Torque Specifications:

Detailed torque values for critical engine and chassis fasteners.

Tolerance And Wear Limits:

Precise specifications for component wear and tolerances during engine rebuilds.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printability:

Fully printable, allowing for individual page printing.

Binding Type

Binding:

Digital (printable document)

Paper Type

Paper Recommendation:

N/A (Digital format - user dependent)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, 4-stroke

Performance

Displacement:

1195 cc (Note: RC8 R models typically used a 1195cc engine, not 1190cc. This manual likely covers the 1195cc variant which is common for the R model of this year).

Fuel System

Fuel Delivery:

Fuel Injection (Likely Keihin or similar)

Technical Data

Valve Train:

DOHC, 4 valves per cylinder (typical for this model)

Cooling System:

Liquid-cooled

Bore X Stroke:

Likely around 103 mm x 77.5 mm (typical for the 1195cc LC8 engine). Exact values will be in the manual.

Compression Ratio:

Likely in the range of 12.5:1 to 13.5:1 for an 'R' model.

🔧 Transmission

Standard

Transmission Type:

6-speed, claw-shifted

Features

Clutch Type:

Wet multi-disc clutch (likely hydraulically operated)

Optional

Quickshifter:

Not typically standard on the 2009 model, but may be available as an aftermarket or dealer-installed option. The manual would cover its operation if installed.

📐 Dimensions

Weights

Dry Weight:

Approximately 182 kg (401 lbs) - This is an estimated value for the RC8 R model of that era.

Kerb Weight:

Information not provided, but the manual will contain this.

🛡️ Safety Features

Active Features

Braking System:

High-performance radial-mount Brembo calipers, dual front discs, single rear disc.

Passive Features

Frame Type:

Chromium-molybdenum steel trellis frame.

💡 Technology Features

Infotainment

Instrumentation:

Digital and analog display for speed, RPM, gear position, fuel level, and other crucial information.

Driver Assistance

Traction Control:

The 2009 RC8 R model did not typically feature advanced electronic rider aids like traction control. These were introduced in later models.

Connectivity

Diagnostic Interface:

Likely utilizes a proprietary KTM diagnostic connector, for which the manual provides details on access and usage.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 km or annually (refer to manual for exact spec).

Valve Clearance Check:

Typically at 10,000 km or 20,000 km intervals, depending on model specifics (refer to manual).

Fluid Specifications

Engine Oil Type:

JASO MA2 certified motorcycle oil, SAE 10W-50 recommended (refer to manual for exact specification and capacity).

Coolant Type:

Ethylene glycol-based coolant, 50% mixture with distilled water (refer to manual for exact specification).

Brake Fluid Type:

DOT 4 recommended (refer to manual for precise specification).

Fork Oil Type:

Specific viscosity grade, e.g., SAE 5W or 10W (refer to manual).

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals (depending on usage and maintenance).

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

KTM is renowned for its 'Ready to Race' philosophy, emphasizing performance and off-road capabilities, which heavily influenced its road-going sportbikes.

Model Evolution

Rc8 Development:

The RC8 R represented KTM's serious entry into the superbike segment, evolving from the original RC8, with the 'R' designation signifying enhanced performance and components.

🏆 Awards & Recognition

Recognitions

Performance Reviews:

The KTM 1190 RC8 R was generally well-received for its aggressive styling, potent engine, and sharp handling, often praised for its unique character in the superbike segment.