|
Manual Coverage
|
|
Systems Covered
|
|
Engine System:
|
Complete overhaul, maintenance, lubrication system, cooling system, ignition system, fuel system.
|
|
Chassis System:
|
Fork, triple clamp, shock absorber, swingarm, wheels, tires, brakes, exhaust system.
|
|
Electrical System:
|
Wiring harness, battery, lighting system, instruments, ignition system.
|
|
Bodywork And Trim:
|
Fuel tank, seat, trim components, air filter housing.
|
|
Shift Mechanism:
|
Detailed instructions on inspection, maintenance, and repair of the gear shift lever, linkage, and internal transmission components.
|
|
Exhaust:
|
Information on exhaust system removal, installation, and component checks.
|
|
Air Filter:
|
Procedures for air filter inspection, cleaning, and replacement.
|
|
Fuel Tank Seat Trim:
|
Guidance on removal and installation of these body panels for access to internal components.
|
|
Wheels:
|
Information on wheel removal, tire mounting/demounting, and wheel bearing maintenance.
|
|
Wiring Harness Battery:
|
Detailed diagrams and procedures for battery maintenance and wiring harness troubleshooting.
|
|
Brake System:
|
Comprehensive coverage including fluid bleeding, pad replacement, caliper servicing, and master cylinder inspection.
|
|
Lighting System Instruments:
|
Includes troubleshooting for lights, indicators, and instrument cluster functionality.
|
|
Water Pump Cooling System:
|
Procedures for coolant level checks, radiator maintenance, and water pump inspection/replacement.
|
|
Ignition System:
|
Covers spark plug diagnosis, ignition coil testing, and related wiring.
|
|
Procedures Included
|
|
Routine Maintenance:
|
Oil changes, filter replacements, chain adjustment, brake fluid checks, general inspections.
|
|
Repair Procedures:
|
Step-by-step instructions for all major mechanical and electrical repairs, including engine rebuilds, suspension work, and brake system servicing.
|
|
Troubleshooting:
|
Diagnostic information and potential solutions for common issues across all covered systems.
|
|
Technical Specifications:
|
Detailed technical data, torque specifications, fluid capacities, and component clearances.
|
|
Special Tools:
|
Section dedicated to special tools required for specific repair or maintenance tasks.
|
|
Substances And Auxiliaries:
|
Lists recommended lubricants, fluids, sealants, and cleaning agents.
|
|
Cleaning Protective Treatment:
|
Guidance on proper cleaning methods and protective measures for the motorcycle.
|
|
Storage:
|
Recommendations for motorcycle storage, including seasonal storage procedures.
|
|
Safety Advice:
|
Dedicated section for important safety advisories relevant to servicing and operation.
|
|
Technical Depth
|
|
Depth Of Coverage:
|
Comprehensive, covering from basic maintenance to complete engine and component overhauls. Suitable for professional mechanics and advanced DIY enthusiasts.
|
|
Diagrams And Illustrations:
|
Features a substantial number of pictures and diagrams to aid in understanding repair processes.
|
|
Standards Compliance:
|
Mentions adherence to industry standards, with a dedicated section for 'Standards'.
|
|
Representation Methods:
|
Includes a section on 'Means of Representation' explaining how information is presented.
|
|
Manual Completeness
|
|
Overall Coverage:
|
Complete manual covering the entire vehicle, from front to back.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Typically every 5,000-7,500 km or annually, refer to manual for precise interval based on usage.
|
|
Spark Plug Replacement:
|
Specific mileage interval provided in the manual, often around 10,000-15,000 km.
|
|
Valve Clearance Check:
|
Interval typically around 10,000-20,000 km, detailed procedure in manual.
|
|
Fluid Specifications
|
|
Brake Fluid Type:
|
DOT 4 (or as specified in manual, check for specific KTM recommendation).
|
|
Coolant Specification:
|
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
|
|
Known Issues
|
|
Common Wear Items:
|
Brake pads, tires, chain and sprockets, clutch plates (depending on usage).
|
|
Potential Electrical:
|
While generally reliable, wiring harness connections and rectifier/regulator are potential points of failure on any motorcycle, detailed diagnostics in manual.
|
|
Maintenance Schedule
|
|
Schedule Availability:
|
Comprehensive service schedule included within the manual.
|
