Engine:
Complete engine disassembly, inspection, assembly, troubleshooting, torque specifications, valve adjustment, piston/cylinder, crankshaft, gearbox integration.
Fuel System:
Carburetor (likely Mikuni VM or similar) overhaul, jetting, fuel pump, fuel lines, tank maintenance.
Ignition System:
CDI, stator, ignition coil, spark plug specifications, timing, troubleshooting.
Cooling System:
Liquid cooling system, radiator, water pump, hoses, thermostat, coolant specifications, bleeding procedures.
Transmission:
Clutch operation, gearbox disassembly, inspection, assembly, gear ratios, lubrication, troubleshooting.
Chassis Frame:
Frame inspection, steering head bearing service, swingarm pivot, suspension mounting points.
Suspension Front:
Upside-down forks (likely WP), disassembly, seal replacement, oil type and level, damping adjustments, spring rates.
Suspension Rear:
Monoshock (likely WP PDS or similar), linkage system, shock absorber servicing, adjustment, spring preload, damping.
Brakes Front:
Hydraulic disc brake system, caliper overhaul, master cylinder service, brake pad replacement, fluid type (DOT 4), bleeding procedures, rotor specifications.
Brakes Rear:
Hydraulic disc brake system, caliper overhaul, master cylinder service, brake pad replacement, fluid type (DOT 4), bleeding procedures, rotor specifications.
Wheels Tires:
Wheel bearing service, spoke tensioning, tire fitment, recommended pressures, wheel specifications.
Electrical System:
Wiring diagrams, battery maintenance, lighting systems, starter motor, charging system, fuses, relays, troubleshooting common electrical faults.
Exhaust System:
Exhaust pipe removal/installation, muffler repacking (if applicable), gasket replacement.
Bodywork Plastic:
Fairing removal/installation, seat, tank cover, fender service, fastener torque values.
Scheduled Maintenance:
Oil changes, filter replacement, chain adjustment/lubrication, spark plug replacement, air filter cleaning/replacement, valve clearance checks.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.
Engine Rebuild:
Complete engine teardown, rebuild procedures, part specifications, honing, piston ring installation.
Suspension Overhaul:
Fork seal replacement, shock absorber rebuild, bushings and bearings.
Brake System Service:
Bleeding, caliper and master cylinder repair, pad and rotor replacement.
Electrical Diagnostics:
Fault finding for lighting, charging, and ignition systems using wiring diagrams.
Carburetor Tuning:
Adjustment, cleaning, jetting recommendations for altitude and conditions.
Depth:
Comprehensive, covering from basic maintenance to complete engine and component overhauls, including detailed diagnostics and specifications.
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
Approx. 193-198cc (specific for 200 EGS)
Bore X Stroke:
Specifications will be detailed in the manual.
Compression Ratio:
Specifications will be detailed in the manual.
Horsepower Est:
Approx. 25-30 HP (varies by specific year/tune)
Torque Est:
Approx. 18-20 lb-ft (varies by specific year/tune)
Fuel Delivery:
Carburetor (likely Mikuni VM series, e.g., VM30 or VM34)
Recommended Fuel:
Unleaded gasoline, 91-95 octane (RON+MON)/2
Oil Type:
Refer to manual for specific KTM recommended oil (typically JASO MA certified 10W-50 or 10W-40 motorcycle oil).
Overall Length:
Specifications vary by year, details in manual.
Overall Width:
Specifications vary by year, details in manual.
Overall Height:
Specifications vary by year, details in manual.
Dry Weight:
Approx. 230-240 lbs (104-109 kg) - specific details in manual.
Curb Weight:
N/A (Typically not quoted for off-road bikes, refer to manual for wet weight details).
Fuel Tank Capacity:
Approx. 2.5-3 gallons (9-12 liters) - specific details in manual.
Wheelbase:
Specifications vary by year, details in manual.
Seat Height:
Specifications vary by year, details in manual.
Oil Change Interval:
Refer to manual; typically every 2,000-3,000 km or 6 months for regular use.
Air Filter Cleaning:
Refer to manual; frequency dependent on riding conditions (e.g., every 500-1000 km or more frequently in dusty conditions).
Chain Maintenance:
Refer to manual; lubrication and adjustment as needed, typically every 500-1000 km.
Valve Clearance Check:
Refer to manual; typically every 4,000-6,000 km.
Engine Oil Viscosity:
10W-50 or 10W-40 (JASO MA certified motorcycle oil recommended).
Brake Fluid:
DOT 4 recommended for hydraulic brake systems.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, brake pads due to off-road use.
Carburetor Performance:
May require periodic cleaning and jetting adjustments for optimal performance across different conditions.
Suspension Maintenance:
Regular servicing of forks and shock is critical for consistent performance and longevity.
