🏷️ Basic Information

Make:

KTM

Model:

200 XC

Year:

2006

Vehicle Type:

Off-Road Motorcycle

Discipline:

Cross Country / Enduro

Chassis Code Indicator:

XC designation indicates Cross Country/Enduro focus

👋 Introduction

Segment:

Lightweight off-road performance motorcycle for cross-country and enduro competition/recreation.

Target Audience:

Riders seeking a nimble, potent 2-stroke machine for challenging off-road terrain.

Competitors 2006:

Yamaha YZ250F, Honda CRF250X, Suzuki RM-Z250, Kawasaki KX250F (4-stroke equivalents); KTM 250 EXC (larger 2-stroke competitor)

Performance Focus:

Agile handling, strong low-to-mid range powerband, characteristic 2-stroke responsiveness.

Suspension Quality:

Likely equipped with high-quality WP suspension components, a hallmark of KTM motorcycles.

Off Road Design:

Purpose-built for off-road use with appropriate ground clearance, suspension travel, and rider ergonomics.

📋 Manual Details

Total Coverage:

All Models/Engines/Trim/Transmissions Types for the 2006 KTM 200 XC

Estimated Pages:

300-400 (typical for comprehensive workshop manuals of this era)

Type:

Workshop Repair Service Manual

Language:

English (standard for international market manuals)

Format:

PDF Download

📖 Manual Coverage

Engine:

Complete engine overhaul, top-end and bottom-end components, lubrication system, cooling system (liquid-cooled)

Transmission:

Gearbox disassembly and reassembly, clutch operation and maintenance, shift mechanism, lubrication

Fuel System:

Carburetor (likely Keihin PWK variant) tuning, cleaning, and rebuilding; fuel lines; fuel tank maintenance

Ignition System:

CDI unit, spark plug selection and maintenance, stator and coil testing

Exhaust System:

Pipe and silencer inspection and maintenance

Cooling System:

Radiator, hoses, water pump, coolant type and capacity

Suspension:

Front forks (likely WP) disassembly, seal replacement, oil type and level, rear shock absorber (WP) service, spring preload adjustment

Brakes:

Hydraulic disc brakes (front and rear), brake pad replacement, caliper service, master cylinder overhaul, brake fluid type and bleeding procedures

Electrical System:

Wiring diagrams, lighting system, battery maintenance, fuse specifications, horn

Chassis And Frame:

Frame inspection, steering head bearing service, swingarm and linkage maintenance

Wheels And Tires:

Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, recommended tire sizes

Bodywork:

Plastic panel removal and installation, seat maintenance

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning

Troubleshooting:

Diagnostic charts for common problems, identifying causes and solutions for engine, electrical, and chassis issues

Major Repairs:

Engine rebuilds (piston, rings, crankshaft, bearings), transmission overhaul, suspension component rebuilding

Tune Up Procedures:

Carburetor jetting adjustments, ignition timing checks (if applicable), valve clearance adjustments (if applicable, though unlikely for this 2-stroke)

Component Disassembly Reassembly:

Step-by-step guides for all major components

Wiring Diagrams:

Detailed electrical schematics for troubleshooting and repair

Special Tool Identification:

Mention of specific tools required for certain procedures

Depth:

Comprehensive, suitable for professional technicians and experienced home mechanics. Covers full disassembly, assembly, diagnosis, and repair.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if OCR was performed on original scans

Image Resolution:

Variable, depends on original source. Aim for clear diagrams and text.

Original Binding:

Spiral-bound or perfect-bound (typical for factory manuals)

Original Paper:

Durable, potentially glossy paper for diagrams and images

⚙️ Engine Specifications

Configuration:

Single-cylinder, 2-stroke

Displacement:

196cc (approximately)

Bore X Stroke:

Refer to manual for exact specifications, but typical for a 200cc class 2-stroke.

Cooling System:

Liquid-cooled

Power Delivery:

Strong mid-range torque and exciting top-end power characteristic of a performance 2-stroke.

Horsepower:

Estimated 35-40 HP (at crankshaft, approximate for the class)

Torque:

Refer to manual for exact figures; strong torque output for its displacement.

Carburetor Type:

Likely Keihin PWK (e.g., 36mm), known for performance and adjustability.

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Oil Mixture:

Pre-mix 2-stroke engine oil, typically 50:1 or 40:1 ratio depending on oil quality and riding conditions. Manual will specify.

🔧 Transmission

Type:

6-speed constant mesh gearbox

Variants:

None typically offered for this model year and trim.

Clutch Type:

Hydraulically operated, multi-plate wet clutch

Transmission Oil:

Specific gear oil required. Manual will specify API GL-4 or GL-5 and viscosity grade (e.g., 75W/90).

📐 Dimensions

Wheelbase:

Refer to manual; typically around 1440-1460 mm for this class.

Seat Height:

Refer to manual; generally high for off-road capability, around 950-960 mm.

Dry Weight:

Refer to manual; typically around 95-100 kg.

Fuel Tank Capacity:

Refer to manual; likely around 7-9 liters.

🛡️ Safety Features

Crash Test Data:

Not applicable to off-road motorcycles as they are not subject to typical automotive crash testing standards.

Braking System:

Disc brakes front and rear provide strong stopping power.

Handling:

Designed for agile maneuverability in challenging terrain.

Frame Construction:

Sturdy frame designed to withstand off-road abuse.

💡 Technology Features

Features:

None. This is a performance-oriented off-road motorcycle; focus is on function, not electronics.

Features:

None. Basic electrical system for ignition and lighting.

Features:

None.

🔧 Maintenance

Oil Change Engine:

Refer to manual; typically every 10-15 hours of riding for hard off-road use, or based on mileage if street-legal (unlikely for XC).

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Every 5-10 hours of riding or as needed.

Spark Plug Check:

Check every 15-20 hours. Replace as needed based on condition.

Chain Lubrication Adjustment:

Lubricate chain after every wash or every 300-500 km. Adjust tension regularly, checking every 500 km.

Coolant:

Ethylene glycol-based coolant, mixture of 50% coolant and 50% distilled water. Capacity: Refer to manual (approx. 0.7-0.9 liters).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid.

Fork Oil:

Specific WP suspension oil (e.g., WP Suspension Fluid 7.5W or equivalent). Level and volume critical; refer to manual.

Transmission Oil:

Refer to manual for exact specification, e.g., API GL-4 or GL-5, viscosity 75W/90. Capacity: Refer to manual (approx. 0.6-0.8 liters).

Common Wear Items:

Piston rings, clutch plates, wheel bearings, steering head bearings, suspension seals (due to off-road abuse).

2 Stroke Specific:

Carburetor jetting sensitivity to altitude and temperature, 2-stroke oil selection and mixing accuracy.

📚 Vehicle History

Ktm Legacy:

KTM has a long-standing reputation for building high-performance off-road motorcycles, particularly known for their 'Ready to Race' philosophy.

200 Xc Lineage:

The 200 XC represents KTM's offering in the competitive 200cc-class off-road segment, providing a blend of power and manageable weight.

Manufacturing Location:

Austria (primary manufacturing location for KTM)

🏆 Awards & Recognition

Brand Awards:

KTM consistently receives accolades in off-road racing disciplines (e.g., Dakar Rally, motocross, enduro championships), reflecting the performance pedigree of their models.

Magazine Reviews 2006:

Review scores from contemporary off-road motorcycle publications would highlight its performance and handling characteristics. Manual can help owners achieve optimal performance reflected in these reviews.

Emissions:

Likely meets emissions standards applicable to off-road vehicles of its era and region.