🏷️ Basic Information

Make:

KTM

Model:

450 EXC, 450 XC-W, 500 EXC, 500 XC-W

Model Variants:

EXC EU, EXC AUS, EXC SIX DAYS EU, XC-W USA, EXC USA

Year Covered:

2012-2013

Engine Codes:

LC4 4-stroke (specific codes not provided in product info, but typically derived from chassis VIN)

👋 Introduction

Target Audience:

KTM owners, DIY mechanics, professional repair shops, enthusiasts performing their own maintenance and repairs.

Category:

Dual-Sport / Off-Road Performance Motorcycles

Value Proposition:

Affordable, instant access to comprehensive service information, enabling cost savings on repairs and maintenance compared to professional labor rates.

Delivery Method:

Instant download, FREE DELIVERY WORLDWIDE

Content Highlight:

Covers specific model variants across multiple regions, including detailed engine, electrical, and fuel system information.

📋 Manual Details

Regions Covered:

European (EU), Australian (AUS), United States (USA)

Page Count:

313

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Ebook

📖 Manual Coverage

Engine Systems:

Engine Removal/Refitting, Engine Disassembly, Servicing Individual Components, Engine Assembly

Electrical Systems:

Electrical System Diagnostics and Repair, Wiring Diagrams

Fuel Systems:

Fuel System Maintenance and Repair

Chassis Suspension Brakes:

Implied coverage through general service information and component servicing (specific details not itemized but expected in a comprehensive service manual)

General Information:

Includes service information, general operation principles, and safety precautions.

Technical Specifications:

Provides critical data like torque values, clearances, capacities, and electrical specifications.

Maintenance Procedures:

Periodic Maintenance Schedule, General Maintenance Tasks

Troubleshooting Procedures:

Trouble Shooting Guides

Assembly Disassembly:

Detailed step-by-step procedures for engine and component removal, disassembly, and reassembly.

Troubleshooting:

Systematic approach to diagnosing and rectifying common and uncommon issues across various vehicle systems.

Technical Depth:

Comprehensive, covering from general information to detailed component servicing and electrical diagnostics.

Scope Of Repair:

Covers everything from routine maintenance and minor adjustments to major engine overhauls and electrical system repairs.

📊 Manual Specifications

File Type:

PDF

Searchability:

PDF format allows for keyword searching of specific topics and components.

Printability:

Printable pages for shop use

Binding Type:

Digital (PDF Ebook)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

LC4 Single-cylinder, 4-stroke engine (Liquid-cooled)

Engine Displacement 450:

Approximately 450cc (specific bore/stroke not provided in product info)

Engine Displacement 500:

Approximately 500cc (specific bore/stroke not provided in product info)

Horsepower:

Specific figures vary by model year and tuning, but typically in the range of 50-60 HP for these models (refer to manual for exact figures).

Torque:

Specific figures vary by model year and tuning (refer to manual for exact figures).

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin throttle body is common for this era.

Fuel Type:

Unleaded gasoline (Refer to manual for specific octane rating)

🔧 Transmission

Transmission Type:

6-speed sequential manual gearbox

Clutch Type:

Hydraulically operated PASC™ (Anti-hopping clutch) wet multi-disc clutch

Gear Ratios:

Specific gear ratios are detailed within the manual.

Transmission Fluid:

Requires specific motorcycle transmission oil. Refer to manual for precise specifications and capacity.

📐 Dimensions

Dry Weight Approx:

Approximately 110-120 kg (242-265 lbs) depending on model and specific configuration. Consult manual for precise figures.

Wet Weight Approx:

Approximately 125-135 kg (275-300 lbs) with fluids. Consult manual for precise figures.

🛡️ Safety Features

Braking System:

Hydraulic disc brakes front and rear, typically Brembo calipers. Specifications for pads, rotors, and fluid are in the manual.

Suspension System:

WP Suspension (USD front forks, Monoshock rear). Adjustments and service procedures are covered.

Lighting:

Headlight, taillight, turn signals (model dependent), brake light. Electrical section covers bulb types and diagnostics.

💡 Technology Features

Instrumentation:

Digital LCD dashboard providing speed, RPM, trip meter, clock, and indicator lights. Specific functions and settings are explained in the manual.

Traction Control:

Typically not equipped on these off-road models from this era; focus is on rider control.

Diagnostic Ports:

Diagnostic connectors for electronic fault finding are present. The manual will guide technicians on accessing and interpreting diagnostic codes.

🔧 Maintenance

Oil Change Interval:

Typically every 10-15 hours of riding or annually. Refer to manual for precise intervals based on usage type (e.g., race vs. recreational).

Air Filter Cleaning Interval:

Recommended after every few rides or in dusty conditions. Refer to manual.

Valve Clearance Check Interval:

Typically around 30-50 hours of riding. Refer to manual for exact interval.

Engine Oil Type:

High-quality synthetic 4-stroke motorcycle oil. Specific viscosity (e.g., 10W-50 or 10W-60) and API/JASO ratings will be in the manual. Motorex is often the recommended brand.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Refer to manual for specific mix ratio and capacity.

Brake Fluid Type:

DOT 4 hydraulic brake fluid. Refer to manual for confirmation.

Common Wear Items:

Clutch plates, spark plugs, air filters, chain and sprockets, wheel bearings, and fork seals are common wear items on high-performance off-road motorcycles.

Electrical Connections:

Corrosion or loose connections in the electrical system can sometimes be an issue, especially in off-road environments. The manual's electrical section is crucial here.

📚 Vehicle History

Brand Focus:

KTM is renowned for its off-road prowess, specializing in 'Ready to Race' performance motorcycles across various disciplines including Enduro and Motocross.

Engine Platform:

The LC4 engine platform has been a staple for KTM in larger displacement off-road bikes, undergoing continuous development for performance and reliability.

Exc Xcw Lineage:

The EXC and XC-W designations represent KTM's flagship off-road and dual-sport (EXC models often street-legal) offerings, built for demanding terrain and competition.

Manufacturing Origin:

KTM motorcycles are primarily manufactured in Austria.