2007 KTM 450 SX-F 505 SX-F 450 SXS-F Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F / 450 SXS-F Year: 2007 Product Type: Service Repair Manual Codes Engine Variant Code 450: LC4 (likely, common...

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Type: Motorcycle

Vendor:

Sku: 40311

Tags: 2007 450 SX-F 450 SXS-F 505 SX 505 SX-F ATV KTM Motorcycle Powersports

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

450 SX-F / 505 SX-F / 450 SXS-F

Year:

Product Type:

Service Repair Manual

Codes

Engine Variant Code 450:

LC4 (likely, common for this era SX-F)

Engine Variant Code 505:

LC4 (likely, common for this era SX-F)

👋 Introduction

Market Position

Segment:

Motocross Competition

Target Audience:

KTM motocross racers and mechanics, owners seeking in-depth maintenance and repair knowledge.

Competitive Analysis

Competitors 2007:

Honda CRF450R, Yamaha YZ450F, Kawasaki KX450F, Suzuki RM-Z450

Key Features

Product Advantage:

Provides crucial technical data and repair procedures necessary for optimal performance and longevity of high-performance motocross machinery.

Delivery Method:

Instant download, eliminating shipping costs and wait times.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, maintenance, and troubleshooting

Specific Models Covered:

2007 KTM 450 SX-F, 2007 KTM 505 SX-F, 2007 KTM 450 SXS-F

Page Count

Estimated Page Count:

Not specified, but comprehensive for service and repair

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine dismounting, engine disassembly, individual component servicing, engine assembly, fuel system

Electrical Systems:

Electrical system diagnosis, wiring diagrams

Chassis And Suspension:

Implied through general maintenance and repair procedures

Braking Systems:

Implied through general maintenance and repair procedures

Cooling Systems:

Likely covered within engine disassembly/assembly and component servicing

Procedures Included

Maintenance Procedures:

Periodic maintenance schedule, fluid changes, filter replacement, lubrication

Repair Procedures:

Detailed step-by-step instructions for major component repairs and overhauls

Troubleshooting Procedures:

Diagnostic guides for common and uncommon issues, symptom-based troubleshooting

Diagnostic Procedures:

Fault finding for electrical and mechanical systems

Installation Procedures:

Component installation and reassembly

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to in-depth engine rebuilding and electrical troubleshooting.

Diagnostic Scope:

Advanced diagnostic information, including wiring diagrams for fault tracing.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

All pages are printable at high quality.

Binding Type

Binding:

Not applicable (digital download)

Paper Type

Paper Quality:

Not applicable (digital download)

Compatibility

Operating Systems:

All Versions of Windows, Mac, and Linux

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type 450:

Single-cylinder, 4-stroke, SOHC (likely, typical for SX-F line)

Engine Type 505:

Single-cylinder, 4-stroke, SOHC (likely, typical for SX-F line)

Bore Stroke 450 Approx:

Est. 95mm x 63.4mm (based on LC4 common displacements)

Bore Stroke 505 Approx:

Est. 97mm x 67.5mm (based on LC4 common displacements)

Performance

Horsepower 450 Approx:

Est. 50-55 HP (at crankshaft)

Horsepower 505 Approx:

Est. 53-58 HP (at crankshaft)

Torque Approx:

Not specified, but significant for motocross performance.

Fuel System

Fuel Delivery:

Keihin FCR Carburetor (likely, common for this era)

Fuel Type:

Unleaded Gasoline (95 Octane recommended)

Lubrication

Oil Type Recommendation:

High-performance motorcycle-specific 4-stroke engine oil (e.g., Motorex 10W/50)

Engine Features

Cooling System:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Gearing:

Not specified, but custom gearing is common in racing.

Features

Clutch Type:

Hydraulically operated multi-disc wet clutch (likely)

Fluid Specifications

Transmission Oil Type:

Specific motorcycle gear oil or engine oil meeting KTM specifications.

📐 Dimensions

Exterior

Wheelbase Approx:

Approx. 1470-1490 mm (dependent on model variant)

Seat Height Approx:

Approx. 990-1000 mm (unladen)

Weights

Dry Weight Approx:

Approx. 105-110 kg (dependent on model variant)

Fuel Tank Capacity Approx:

Approx. 7.5 - 8.0 liters

🛡️ Safety Features

Ratings

Safety Certification:

Not applicable for competition-use off-road vehicles in the same way as street vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear (Brembo calipers common)

Passive Features

Frame Construction:

Chromium-molybdenum steel trellis frame

💡 Technology Features

Infotainment

Infotainment System:

None (pure competition off-road motorcycle)

Driver Assistance

Rider Assistance:

None (focus is on rider skill and mechanical performance)

Performance Enhancement

Efi System:

No, this era likely uses carburetor systems. (Manual would confirm)

Ignition System:

Digital CDI ignition

🔧 Maintenance

Service Intervals

Oil Change Interval:

Highly dependent on usage, but typically every 10-15 hours of riding or as specified in the manual.

Air Filter Cleaning:

Frequent, often after every few rides or as per manual recommendation, especially in dusty conditions.

Spark Plug Replacement Approx:

Varies greatly with usage, typically inspected regularly and replaced as needed, around 20-40 hours.

Fluid Specifications

Coolant Type:

Ethylene glycol based coolant with corrosion inhibitors (e.g., Motorex Coolant M3.0)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Clutch Fluid Type:

DOT 4 hydraulic clutch fluid (if applicable, same as brake fluid)

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve seats, wheel bearings, chain and sprockets.

Potential Electrical Issues:

Wiring harness wear, stator or CDI unit failure (requires diagnosis with manual).

Tune Up Procedures

Carburetor Tuning:

Requires adjustment based on altitude and temperature, covered in manual.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road and motorsport heritage, particularly in motocross and enduro.

Model Evolution

Sx F Line Significance:

The SX-F line represents KTM's commitment to delivering high-performance, race-ready motocross machines.

2007 Updates:

While specific detailed updates for 2007 aren't provided, this generation typically saw refinements in engine performance, suspension, and chassis.

Production

Manufacturing Location:

Austria (KTM headquarters)