KTM 690 SMC R 2012 Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 94202

Tags: 2012 690 SMC R KTM Misc Motorcycle Motorcycles

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Description

This manual covers the 690 SMC R, a 2012 model renowned for its aggressive supermoto styling and performance-oriented design. Built with a lightweight chassis and a potent 690cc LC4 single-cylinder engine producing approximately 65 horsepower, this motorcycle offers a dynamic riding experience characterized by sharp handling and responsive power delivery. Its engineering quality is evident in features like the APTC anti-hopping clutch, Brembo braking components, and switchable Bosch ABS, making it a highly capable machine for both spirited street riding and occasional off-road excursions. The motorsports heritage is clearly reflected in this model's agile performance and 'Ready to Race' philosophy. This comprehensive English language service and repair manual provides detailed guidance for maintaining and troubleshooting the 690 SMC R. It encompasses a wide range of systems, including in-depth engine overhaul procedures, transmission servicing, chassis maintenance, brake system repairs, and electrical diagnostics. The manual offers step-by-step instructions for regular maintenance tasks such as oil changes and chain care, as well as troubleshooting common issues and performing component replacements. Its technical depth ensures that both owners and professional technicians have the necessary information to keep the motorcycle in optimal condition, covering everything from basic upkeep to advanced repairs.

🏷️ Basic Information

Identification

Make:

Model:

690 SMC R

Year:

👋 Introduction

Market Position

Category:

Supermoto / Streetfighter

Target Audience:

Enthusiasts seeking performance-oriented street motorcycles with off-road handling characteristics.

Competitive Analysis

Competitors:

Ducati Hypermotard, Aprilia Dorsoduro, Yamaha MT-09 (in spirit for naked performance).

Key Features

Bike Features:

Lightweight chassis, potent single-cylinder engine, advanced electronics (for its time), high-quality suspension and braking components, aggressive styling.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, top-end rebuild, bottom-end inspection, timing chain, valve clearance adjustment, fuel injection system, ignition system, cooling system.

Transmission:

Gearbox inspection, clutch service and replacement, shift mechanism, lubrication, troubleshooting shifting issues.

Chassis:

Frame inspection and repair, suspension setup and servicing (front forks, rear shock absorber), steering head bearing maintenance, wheel bearing replacement, swingarm service.

Brakes:

Front and rear brake system overhaul, hydraulic system bleeding, pad replacement, disc inspection, caliper service.

Electrical:

Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), lighting systems, instrument cluster, ECU diagnostics, sensor troubleshooting.

Fuel System:

Fuel pump testing, fuel injector servicing, fuel filter replacement, throttle body cleaning and adjustment.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake fluid flush.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, braking performance, and suspension anomalies.

Repair:

Step-by-step instructions for component removal, replacement, and reassembly across all major vehicle systems.

Technical Depth

Depth:

Covers everything from basic owner maintenance tasks to advanced engine rebuilds and complete electrical system diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable PDF

Printability:

Printable pages

Quality:

High resolution scans of original factory manual pages

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

LC4 Single Cylinder, 4-stroke, OHC, 4 valves

Displacement:

690 cc (690.0 cm³)

Bore X Stroke:

102 mm x 84.5 mm

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 65 hp (48 kW) @ 7,500 rpm

Torque:

Approx. 70 Nm (51.6 lb-ft) @ 5,500 rpm

Fuel System

Fuel Injection:

Keihin EFI (Electronic Fuel Injection) with 50 mm throttle body

Fuel Type:

Unleaded premium gasoline (minimum 95 octane recommended)

Lubrication

Oil Type:

Refer to manual for specific grade (e.g., Motorex Power Synt 4T SAE 10W-50 or equivalent JASO MA/MA2 approved motorcycle oil)

Oil Capacity:

Approx. 1.7 liters (with filter change)

Ignition

Ignition System:

Contactless ignition with electronic advance control

Engine Management

Bosch Motronic

🔧 Transmission

Standard

Transmission Type:

6-speed, claw-shifted

Features

Clutch:

APTC anti-hopping clutch, hydraulically actuated

Final Drive:

Chain drive (520 O-ring sealed)

Lubrication

Gearbox Oil Type:

Refer to manual for specific grade (e.g., Motorex Gear Oil SAE 80W/90 or equivalent API GL-4 approved)

📐 Dimensions

Exterior

Length:

Approx. 2160 mm (85.0 in)

Width:

Approx. 860 mm (33.9 in) (incl. mirrors)

Height:

Approx. 1400 mm (55.1 in) (seat height)

Wheelbase:

Approx. 1470 mm (57.9 in)

Weights

Dry Weight:

Approx. 137 kg (302 lbs)

Fuel Tank Capacity:

12 liters (3.17 US gal)

Suspension

Front Suspension Travel:

200 mm (7.87 in)

Rear Suspension Travel:

220 mm (8.66 in)

🛡️ Safety Features

Ratings

Bosch 9MB two-channel ABS (switchable)

Active Features

Brakes Front:

Brembo radial 4-piston caliper, 320 mm floating disc

Brakes Rear:

Brembo 2-piston caliper, 240 mm disc

Passive Features

Lighting:

Halogen headlight, LED taillight

Instrumentation:

Digital LCD display with RPM indicator, speed, odometer, trip meters, fuel level.

💡 Technology Features

Infotainment

Display Type:

Digital LCD Instrument Cluster

Driver Assistance

ABS Functionality:

Bosch 9MB ABS system, featuring two channels and a mode to disengage rear ABS for off-road use.

Connectivity

Diagnostics:

On-board diagnostics (OBD) capabilities through specific diagnostic tools, detailed in the manual.

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500 km (4,660 miles) or annually, whichever comes first.

Air Filter:

Inspect every 7,500 km (4,660 miles), clean/replace as needed.

Spark Plug:

Replace every 15,000 km (9,320 miles).

Valve Clearance:

Check every 15,000 km (9,320 miles).

Chain Maintenance:

Clean and lubricate every 1,000 km (620 miles) and after riding in wet conditions.

Fluid Specifications

Coolant:

Mixture of distilled water and antifreeze (e.g., Motorex Coolant M3.0) in a 50:50 ratio.

Brake Fluid:

DOT 4 or DOT 5.1 (refer to manual for specific recommendations for ABS compatibility)

Known Issues

Common Wear Items:

Clutch slave cylinder seal, fuel pump, occasional issues with the water pump seal under heavy use.

Engine Vibrations:

Characteristic of single-cylinder engines, though the LC4 is generally well-balanced. May require periodic tightening of fasteners.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road and motorsports heritage, translating this expertise into high-performance street motorcycles.

Model Evolution

Predecessor:

Built upon the strong foundation of previous LC4 single-cylinder models, offering enhanced performance and chassis dynamics.

Generation:

This generation of the 690 SMC R represented a significant update with improved power delivery and handling characteristics.

Production

Manufacturing Location:

Austria

🏆 Awards & Recognition

Recognitions

Market Reputation:

Highly regarded by enthusiasts for its sharp handling, powerful single-cylinder engine, and 'Ready to Race' philosophy.

Ratings

Rider Feedback:

Consistently praised for its agility, braking performance, and the engaging nature of its LC4 engine.