Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

KTM 950 990 ADVENTURE 2003-2006 BIKE Workshop Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
🏷️ Basic Information Identification Make: KTM Model: 990 Adventure Generation Generation Identifier: First Generation (LC8 Engine) Codes Engine Code: LC8 (V-Twin) 👋 Introduction Market Position Vehicle Segment: Adventure Touring Motorcycle...
18 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 168395
KTM 950 990 ADVENTURE 2003-2006 BIKE Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
990 Adventure
Generation
Generation Identifier:
First Generation (LC8 Engine)
Codes
Engine Code:
LC8 (V-Twin)
👋 Introduction
Market Position
Vehicle Segment:
Adventure Touring Motorcycle
Target Audience:
Long-distance touring, off-road exploration, adventure riders.
Competitive Analysis
Key Competitors Era:
BMW R1150GS, Triumph Tiger, Honda Africa Twin (earlier models), Yamaha TDM.
Key Features
Engine Platform:
LC8 V-twin engine, known for its power and torque.
Design Philosophy:
Blend of on-road comfort and off-road capability, robust construction.
📋 Manual Details
Coverage Areas
Covered Years:
2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Refer to actual manual; typically 500+ pages for comprehensive workshop manuals.
Manual Type
Manual Type:
Workshop Repair Manual
Language
Language:
English (assumed, typical for global market manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, tuning, and repair of the LC8 V-twin engine.
Fuel System:
Carburetor (950) and Fuel Injection (990) systems, including fuel pumps, injectors, throttle bodies, and ECU diagnostics.
Electrical:
Full electrical system diagnosis, wiring diagrams, starter system, ignition system, charging system, lighting, and accessories.
Chassis:
Frame inspection, component mounting, and general chassis integrity.
Wheel Brake:
Wheel bearing replacement, spoke tensioning, brake pad replacement, caliper overhaul, brake line bleeding, master cylinder repair.
Shock ABSorber:
Front fork disassembly, seal replacement, oil level and viscosity specification, rear shock absorber servicing and adjustment.
Instrument:
Dashboard functionality, instrument cluster repair, sensor calibration, and warning lights.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks and adjustments.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and performance issues.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Installation:
Engine removal and installation procedures, component reassembly.
Technical Depth
Depth Level:
Comprehensive (covers routine maintenance to full engine rebuilds and complex diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
File Size Mb:
24
Searchability:
Likely searchable text-based PDF, enabling quick information retrieval.
Print Quality
Print Readability:
High (typical for professionally produced PDF manuals, designed for clear printing).
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
LC8 V-Twin, 4-stroke, liquid-cooled
Displacement 950:
942 cc
Displacement 990:
999 cc
Bore X Stroke 950:
98 mm x 62.4 mm
Bore X Stroke 990:
101 mm x 62.4 mm
Compression Ratio:
11.5:1 (typical for LC8 models of this era)
Performance
Horsepower 950:
Approx. 95-100 HP (at crankshaft)
Horsepower 990:
Approx. 105-115 HP (at crankshaft)
Torque 950:
Approx. 90 Nm (at crankshaft)
Torque 990:
Approx. 95 Nm (at crankshaft)
Fuel System
Fuel Delivery 950:
Dual carburetors (Mikuni BSR40 or similar)
Fuel Delivery 990:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmission:
N/A (Standard manual gearbox)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Seat Height Approx:
900-920 mm (adjustable on some models)
Ground Clearance Approx:
200-250 mm
Weights
Dry Weight Approx:
190-210 kg
Wet Weight Approx:
210-230 kg (with fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by standard automotive safety organizations)
Active Features
Brakes:
Dual front disc brakes, single rear disc brake. ABS available on later 990 models, but typically not on 2003-2006.
Suspension:
Long-travel adjustable front forks (WP or similar) and rear monoshock (WP or similar) for off-road capability and stability.
Passive Features
Frame Construction:
Steel trellis frame, offering rigidity and impact resistance.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, digital speedometer, LCD display for trip meters, fuel level, engine temperature, clock, and warning lights. Some models may have basic trip computer functions.
Driver Assistance
ABS Availability:
ABS was not standard or widely available on 2003-2006 models. It became more common on later 990 variants.
Connectivity
Connectivity Features:
None (This era of motorcycle did not feature smartphone integration or Bluetooth connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first. Refer to specific manual for exact interval.
Valve Clearance Interval:
First check around 1,000-1,500 km, subsequent checks every 10,000-15,000 km. Precise intervals are critical and detailed in the manual.
Fluid Specifications
Engine Oil Type:
Typically a high-quality synthetic motorcycle oil, SAE 10W-50 or 20W-50, meeting JASO MA/MA2 specifications. Exact grade and capacity found in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific color or type may be recommended by KTM.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on the system's requirements. Regular fluid flush and replacement recommended.
Known Issues
Common Wear Items:
Clutch slave cylinder seal, fuel pump (especially in early models), voltage regulator/rectifier, wheel bearings, fork seals.
Lc8 Engine Characteristics:
The LC8 engine can be sensitive to maintenance intervals, especially valve adjustments and oil changes. Early models sometimes had minor electrical gremlins or fuel delivery quirks.
Part Numbers
Oil Filter Example Pn:
KTM often uses proprietary filters or common aftermarket equivalents. A common filter for many LC8 models is a K&N KN-155 or a HiFloFiltro HF155. Actual PN should be verified.
Air Filter Example Pn:
KTM part number 60006015000 or equivalent aftermarket like BMC FM362/04. Verify for specific model year.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance motorcycles.
Model Evolution
Introduction Era:
The LC8 platform, including the Adventure models, marked KTM's significant entry into the large-displacement adventure touring segment.
950 Vs 990 Distinction:
The 950 featured carburetors and a 942cc engine, while the 990 introduced fuel injection and a slightly larger 999cc engine, offering improved refinement and potentially performance.
Production
Manufacturing Location:
Austria (KTM is an Austrian manufacturer)
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The KTM Adventure models were generally well-received by the motorcycle press for their performance, handling, and off-road prowess, often being lauded as genuine go-anywhere machines.
Ratings
Rider Satisfaction:
High for riders prioritizing performance and off-road capability, though maintenance can require more attention than some Japanese competitors.
Certifications
Emissions Compliance:
Compliant with relevant emissions standards for the model years of production (e.g., Euro 2 or EPA standards depending on market).
Sale

Unavailable

Sold Out