Vehicle Type:
Dual-sport / Adventure Motorcycle
Target Audience:
Adventure riders, off-road enthusiasts, long-distance tourers.
Key Competitors Era:
BMW R1150GS/R1200GS, Honda Africa Twin (previous generation), Yamaha Ténéré (previous generation), Triumph Tiger.
Unique Selling Points:
Powerful V-twin engine, long-travel suspension, robust build for off-road capability, high-quality components (e.g., WP suspension).
Manual Purpose:
To provide comprehensive repair, maintenance, and troubleshooting guidance for KTM 950/990 Adventure models.
Manual Title:
KTM 950 990 ADVENTURE 2003-2007 Workshop Service Repair Manual
Applicable Years:
2003, 2004, 2005, 2006, 2007
Covered Models:
KTM 950 Adventure, KTM 990 Adventure
Estimated Page Count:
Information not explicitly stated, but comprehensive service manuals typically range from 300-600 pages.
Manual Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Print Quality:
Full Printable
No Software Requirement:
No special software required beyond standard PDF reader.
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac
Engine Mechanical:
Engine removal/refitting, disassembly, servicing individual components, reassembly.
Fuel System:
Fuel injection system details, fuel pump, injectors, fuel tank, lines.
Electrical System:
Wiring diagrams, ignition system, starting system, charging system, lighting, ECUs.
Chassis And Suspension:
Frame, front forks (WP Suspension), rear shock absorber, swingarm, steering head.
Brakes:
Brake system (front and rear calipers, master cylinders, lines, discs), bleeding procedures.
Wheels And Tires:
Wheel assembly, bearings, tire mounting, recommended tire sizes.
Cooling System:
Radiators, coolant hoses, water pump, coolant specifications.
Exhaust System:
Exhaust pipes, mufflers, catalytic converters (if applicable).
Bodywork And Trim:
Fairings, panels, seat removal/installation, luggage rack systems.
Diagnostic Procedures:
Troubleshooting common issues, fault finding based on symptoms.
Maintenance Procedures:
Periodic maintenance schedule, oil changes, filter replacements, chain adjustment, lubrication.
Rebuilding Procedures:
Complete engine disassembly and reassembly, component servicing.
Adjustment Procedures:
Valve clearance adjustment, throttle cable adjustment, clutch cable adjustment.
Electrical Troubleshooting:
Using wiring diagrams for diagnosing electrical faults.
Depth Of Coverage:
Comprehensive, covering complete disassembly and rebuilds, suitable for both DIY and professional mechanics.
Scope Of Repair:
Covers every single detail on the machine, based on complete disassembly.
Searchability:
Likely text-searchable within the PDF (depending on OCR quality).
Printability:
Full Printable
Zoom Capabilities:
YES (Zoom IN/OUT enabled)
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download, but printable to user's preference)
Diagram Quality:
Top quality diagrams and instructions.
Ease Of Use:
Easy to read text sections, designed for both DIY and experienced mechanics.
Engine Type:
V-twin, 4-stroke, liquid-cooled
Horsepower 950 Approx:
98 hp (73 kW) @ 8000 rpm
Torque 950 Approx:
97 Nm (71.5 lb-ft) @ 6000 rpm
Horsepower 990 Approx:
105 hp (78 kW) @ 7500 rpm
Torque 990 Approx:
100 Nm (74 lb-ft) @ 6000 rpm
Fuel Delivery:
Carburetor (Mikuni BSR40 on 950), Fuel Injection (Keihin on 990)
Fuel Type:
Unleaded gasoline, minimum 95 octane
Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50 recommended (refer to manual for exact specs).
Safety Certification:
CE, EPA, DOT (depending on market)
Braking System:
Dual front discs with Brembo 2-piston calipers, single rear disc with Brembo 1-piston caliper (ABS available on some later 990 models).
Lighting:
Halogen headlight, LED taillight.
Dashboard Features:
Analog tachometer, digital speedometer, trip computer, warning lights, clock.
ABS Availability:
Optional on later 990 Adventure models.
Usb Charging:
Not typically factory equipped on these models, aftermarket options available.
Oil Change Interval:
Typically every 5,000-7,500 km or annually (refer to manual for exact recommendations).
Valve Clearance Interval:
Typically every 10,000-15,000 km.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended every 500-1,000 km.
Coolant Type:
Ethylene glycol based coolant (KTM recommends specific coolant, consult manual).
Common Wear Items:
Clutch slave cylinder seals, water pump seals, wheel bearings, fuel pump (especially on early models).
Specific Maintenance Points:
Regular inspection of fuel lines for swelling, checking and cleaning carburetors (950), verifying EFI system for 990.
Maintenance Philosophy:
Follows Maintenance Schedule recommendations to ensure peak operating condition and compensate for initial wear.
