Vehicle Type:
High-performance Supermoto Racing motorcycle
Brand Focus:
KTM's reputation for off-road and performance racing motorcycles
Manual Utility:
Provides comprehensive 'bumper to bumper' procedures for mechanics and DIY enthusiasts
Manual Benefit:
Enables satisfactory after-services and efficient maintenance for owners
Engine:
Complete engine overhaul, disassembly, assembly, diagnostics, tuning
Transmission:
Gearbox inspection, repair, clutch service, final drive
Chassis:
Frame inspection, suspension adjustment and rebuild, steering system
Brakes:
Hydraulic system service, caliper overhaul, pad replacement, bleeding procedures
Electrical System:
Wiring diagrams, component testing, ignition system, lighting
Fuel System:
Carburetor service and tuning, fuel tank, fuel lines
Cooling System:
Radiator service, coolant replacement, water pump
Exhaust System:
Inspection, repair, gasket replacement
Bodywork:
Fairing removal and installation, seat service, control levers
Maintenance:
Scheduled maintenance, lubrication, inspections
Troubleshooting:
Diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major components
Disassembly:
Detailed procedures for component removal and breakdown
Assembly:
Comprehensive guidelines for reassembling components
Adjustments:
Carburetor tuning, suspension settings, clutch and brake lever adjustments
Installation:
Procedures for installing new or replacement parts
Depth Level:
Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics
Diagrams Included:
Detailed illustrations, exploded diagrams, drawings, and photos
Special Tools:
Reference to specific service tool numbers and their usage
Specifications:
Service data, factory specifications, allowable limits, tightening torques
Wear Limits:
Reference to wear limits for various components
Engine Type:
Single-cylinder, four-stroke (typically for this era of SMR models, specific details usually found within manual)
Displacement:
560cc (as indicated by model name)
Horsepower Range:
Typically in the 50-60 HP range for this displacement and performance focus (specifics in manual)
Torque Range:
Estimated 50-55 Nm (specifics in manual)
Fuel Delivery:
Carburetor (likely Keihin, specific model in manual)
Bore X Stroke:
Specific dimensions detailed in the manual
Compression Ratio:
Specific ratio detailed in the manual
Ignition Type:
Digital CDI (specific system details in manual)
Transmission Type:
Constant-mesh, sequential, 5-speed or 6-speed (typically 6-speed for performance models of this era, details in manual)
Clutch Type:
Hydraulic multi-plate wet clutch (specifics in manual)
Gear Ratios:
Specific gear ratios for each speed detailed in the manual
Transmission Oil Spec:
Specific SAE viscosity grade and type (e.g., SAE 10W/50, JASO MA) detailed in manual
Safety Standards:
Adherence to general motorcycle safety standards; specific ratings not typically provided for racing models in this format
Braking System:
High-performance disc brakes (front and rear), hydraulic actuation
Tire Specification:
High-performance sportbike or supermoto tires (sizes detailed in manual)
Frame Construction:
Chromoly steel trellis frame (typical for KTM of this era)
Suspension Type:
High-quality adjustable upside-down front forks and monoshock rear suspension (specifics in manual)
Oil Change Interval:
Specific intervals for engine oil and filter replacement detailed in the manual (e.g., every 3,000-5,000 km or annually)
Air Filter Cleaning:
Regular inspection and cleaning/replacement intervals outlined in the manual
Spark Plug Replacement:
Recommended replacement intervals detailed in the manual
Engine Oil Type:
Specific SAE viscosity grade and API classification (e.g., SAE 10W-50, API SG or higher) as per manual
Coolant Type:
Specific type of antifreeze/coolant mixture recommended (e.g., ethylene glycol-based) in the manual
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid specified in the manual
Fork Oil Type:
Specific SAE viscosity grade and quantity for front fork oil (e.g., SAE 5W or 10W) detailed in manual
Typical Wear Items:
Chain and sprockets, brake pads, clutch plates, tires, fork seals (refer to manual for specific wear limits)
Engine Temperament:
High-strung performance engine requiring diligent maintenance and proper warm-up procedures (as implied by model type)
Pre Ride Check:
Emphasizes the importance of pre-ride checks as per the manual for safety and reliability
Lubrication Schedule:
Detailed lubrication points and intervals provided in the manual
