🏷️ Basic Information

Make:

Kymco

Model:

150 XL Movie

Product Type:

Service and Repair Manual

Intended Purpose:

Full Service, Repair, Settings

👋 Introduction

Target Audience:

Kymco 150 XL Movie owners, independent repair shops, DIY mechanics.

Value Proposition:

Provides essential, detailed information for maintaining and repairing the specific Kymco model, saving on dealership costs and enabling self-sufficiency.

Competitors:

Other Kymco service manuals, generic scooter repair guides, online forums (less structured and reliable).

Feature 1:

Visual aids (pictures) for enhanced understanding of repair processes.

Feature 2:

Comprehensive coverage of all major vehicle systems.

Feature 3:

Detailed diagnostic and troubleshooting guidance.

📋 Manual Details

Engine:

Yes

Transmission:

Yes

Fuel System:

Yes

Ignition System:

Yes

Cooling System:

Yes

Lubrication System:

Yes

Electrical System:

Yes

Suspension System:

Yes

Braking System:

Yes

Steering System:

Yes

Chassis And Frame:

Yes

Bodywork And Fairings:

Yes

Troubleshooting:

Yes

Maintenance Schedules:

Yes

Specifications Settings:

Yes

Estimated Pages:

Comprehensive (Exact page count not specified, but implies full service depth)

Type:

Full Service & Repair Manual

Language:

English (Assumed based on product description)

Format:

Digital (PDF implied by 'pictures' and description of digital content)

📖 Manual Coverage

Powertrain:

Engine, transmission, final drive, cooling, lubrication, fuel, and exhaust systems.

Chassis:

Front and rear suspension, braking system (front and rear), steering mechanism, wheels, and tires.

Electrical:

Ignition system, lighting, battery, charging system, starter motor, instrumentation, and wiring diagrams.

Body:

Body panels, fairings, seat, storage, and minor trim components.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug service, chain/belt adjustment, coolant checks, brake fluid checks, tire pressure checks.

Component Removal Installation:

Engine removal/installation, transmission servicing, carburetor/fuel injection servicing, suspension component replacement, brake caliper/master cylinder servicing, starter motor/alternator replacement.

Diagnostics Troubleshooting:

Step-by-step diagnostic procedures for common issues, electrical fault finding, engine performance problems, starting issues, braking system malfunctions.

Adjustments Settings:

Carburetor adjustments, idle speed settings, brake lever free play adjustment, suspension sag adjustments (if applicable), valve clearance checks and adjustments.

Depth:

Comprehensive. Covers everything from basic maintenance and adjustments to detailed component overhauls and troubleshooting.

Visual Aids:

Includes step-by-step instructions accompanied by pictures/illustrations for clarity.

Accuracy:

High. Designed for accurate service and repair procedures as specified by the manufacturer.

📊 Manual Specifications

Format:

Likely PDF. Searchable text and embedded images for optimal usability.

Image Clarity:

High resolution images and diagrams for clear identification of parts and procedures.

Type:

N/A (Digital Format)

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Type:

4-stroke, SOHC (Single Overhead Cam), Air-Cooled (typical for this class of Kymco scooter)

Displacement:

Approximately 150cc (exact specification may vary slightly based on exact model variant, but '150' is in the name)

Bore X Stroke:

Varies by exact Kymco 150 engine, but common for 150cc class is around 57mm x 58.6mm (example)

Compression Ratio:

Typically around 9.5:1 to 10.5:1 for this engine type.

Horsepower:

Estimated 10-12 HP (actual figures vary by specific engine code and tuning)

Torque:

Estimated 8-10 lb-ft (actual figures vary)

Type:

Carburetor (Keihin CVK or similar) or Fuel Injection (EFI) depending on year and specific market variant. Manual will detail the specific system.

Carburetor Size:

Likely 28-32mm CVK type (example, manual will specify exact model and tuning).

Fuel Grade:

Unleaded gasoline, typically 87 octane (AKI) or 91 RON.

Type:

Forced lubrication (Wet Sump)

Oil Capacity:

Approx. 0.8 - 1.0 liters (manual will specify exact capacity with filter change).

Oil Type Specification:

API SG, SH, SJ, SL or higher, JASO MA. Viscosity: SAE 10W-40 is common.

Type:

Air-cooled.

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT)

Drive Type:

V-belt drive to rear wheel via clutch and final reduction gears.

Clutch Type:

Centrifugal automatic clutch.

Final Drive Fluid Type:

SAE 80W-90 GL-5 Hypoid Gear Oil (typically).

Final Drive Fluid Capacity:

Approx. 100-120 ml (manual will specify exact capacity).

📐 Dimensions

Length:

Varies by year, but generally around 1900-2000 mm.

Width:

Varies by year, but generally around 700-750 mm.

Height:

Varies by year, but generally around 1100-1200 mm.

Dry Weight:

Approx. 120-140 kg (manual will confirm).

Gross Vehicle Weight Rating:

Typically around 280-300 kg (manual will confirm).

Fuel Tank Capacity:

Approx. 7.0 - 8.0 Liters (manual will confirm).

Front Tire Size:

Typically 120/70-12 or similar (manual will specify).

Rear Tire Size:

Typically 130/70-12 or similar (manual will specify).

Wheel Type:

Cast aluminum alloy wheels.

Wheelbase:

Approx. 1300-1350 mm (manual will confirm).

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles/Scooters typically not subjected to standard automotive crash tests).

Braking System:

Hydraulic disc brakes front and rear. ABS may be an option on later models but not standard on older ones. Manual will detail specific brake system.

Lighting:

Headlight, taillight, brake lights, turn signals. Manual will cover bulb types and replacement.

Frame Construction:

Steel frame chassis for structural integrity.

💡 Technology Features

Dashboard:

Analog/digital combination instrument cluster including speedometer, odometer, fuel gauge, coolant temp warning light (if applicable), and indicator lights for turn signals, high beam, etc. Manual details all indicators and functions.

ABS:

Not typically standard on 150cc scooters of this era, but may have been an option. Manual will confirm presence and operation if equipped.

Features:

Basic, primarily focused on vehicle operation. No advanced connectivity features like Bluetooth or smartphone integration expected.

🔧 Maintenance

Oil Change:

Every 3,000-5,000 km or 6 months, whichever comes first (typical for Kymco scooters). Manual will specify precise interval.

Air Filter Check Clean:

Every 3,000-5,000 km. Replacement interval varies.

Spark Plug Check Replace:

Every 6,000-12,000 km depending on plug type. Manual will specify.

Cvt Belt Check:

Every 10,000-15,000 km for wear and tear. Replacement recommended around 20,000 km or as specified.

Brake Fluid Flush Replace:

Every 2 years, or as needed if contaminated. Manual will specify fluid type and procedure.

Coolant Flush Replace:

If liquid-cooled (unlikely for a basic 150cc air-cooled, but if so: every 2 years). Manual will confirm if applicable.

Engine Oil Specification:

API SG, SH, SJ, SL or higher, JASO MA. Viscosity: SAE 10W-40 recommended by Kymco for many models. Manual confirms.

Final Drive Oil Specification:

SAE 80W-90 GL-5 Hypoid Gear Oil.

Brake Fluid Specification:

DOT 3 or DOT 4, depending on the system's requirement. Manual will specify.

Common Wear Items:

CVT belt, drive face/clutch shoes, brake pads, tires, suspension bushings due to typical scooter usage.

Electrical Components:

Occasional stator or rectifier issues on some Kymco models, battery drain can occur if not maintained. Manual guides troubleshooting.

Carburetor Performance:

Can become clogged or require adjustments over time, especially with fuel quality variations. Manual provides cleaning and adjustment procedures.

📚 Vehicle History

Manufacturer:

Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer founded in 1964, known for producing scooters, motorcycles, and ATVs.

150Cc Scooter Lineage:

Kymco has a long history of producing 125cc to 200cc class scooters, often sharing engines and chassis components across various models. The 'XL Movie' designation suggests a model perhaps focused on practicality or a specific market segment, likely evolving from earlier Kymco 'Like' or 'Grand Dink' platform designs but with specific styling or features.

Production Years:

Exact production years for the '150 XL Movie' are not specified in the product info, but similar 150cc Kymco models were prevalent in the 2000s and early 2010s. The manual likely covers a specific range of years.

🏆 Awards & Recognition

Brand Awards:

Kymco generally receives positive reviews for value, reliability, and performance in the scooter market, though specific awards for the '150 XL Movie' model may not be widely publicized.