Market Segment:
Maxi-scooter segment, offering a balance of performance, comfort, and practicality for urban and touring use.
Key Competitors During Era:
Yamaha Majesty 250, Honda Forza 250, Suzuki Burgman 250.
Target Audience:
Commuters seeking a comfortable and capable scooter for longer distances, as well as recreational riders.
Unique Selling Points:
Spacious seating, good storage capacity, capable 250cc engine for highway speeds, and Kymco's reputation for value.
Engine Management:
Detailed procedures for troubleshooting, diagnostics, and repair of the engine control system, including fuel injection, ignition, and emissions control.
Fuel System:
Coverage of fuel pump, injectors, fuel filter, fuel lines, and carburetor (if applicable) service and replacement.
Cooling System:
Instructions for radiator, coolant, thermostat, water pump, and fan assembly maintenance and repair.
Exhaust System:
Information on exhaust manifold, catalytic converter (if equipped), muffler, and pipe maintenance and replacement.
Transmission And Drivetrain:
Detailed guidance on the CVT (Continuously Variable Transmission) system, including belt, variator, clutch, and final drive unit servicing.
Brakes:
Procedures for hydraulic brake systems, including front and rear disc brakes, master cylinder, brake lines, calipers, and bleeding.
Suspension And Steering:
Coverage of front forks, rear shock absorber, swingarm, steering system, and related components.
Electrical System:
Comprehensive diagrams and troubleshooting for battery, charging system, lighting, ignition, starter, and ancillary electrical components.
Body And Frame:
Information on fairings, seat, storage compartments, frame inspection, and minor bodywork repairs.
Routine Maintenance:
Includes oil changes, filter replacements, spark plug service, brake fluid checks, and tire pressure adjustments.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, aiding in problem identification and resolution.
Disassembly And Assembly:
Detailed instructions for removing, disassembling, inspecting, cleaning, and reassembling all major vehicle components.
Adjustments:
Guidance on adjusting components such as throttle cable, brake levers, and suspension settings to factory specifications.
Repair Instructions:
Specific repair methods for worn or damaged parts, including guidance on component replacement and rebuilding.
Technical Specifications:
Provision of essential service data, including torque specifications, clearances, fluid capacities, and electrical resistance values.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics.
Diagnostic Capabilities:
Detailed diagnostic procedures, fault code interpretations (if applicable), and troubleshooting trees.
Pictorial Representation:
Extensive use of illustrations, exploded diagrams, and photographs to visually guide users through procedures.
Special Tool References:
Identification and usage instructions for specialized tools required for specific repair operations.
Engine Type:
4-stroke, liquid-cooled, SOHC
Displacement:
Approximately 246cc
Bore X Stroke:
Specifications typically found within the manual, e.g., 72mm x 60mm (subject to exact engine variant).
Compression Ratio:
Specifications typically found within the manual, e.g., 9.5:1 or similar.
Horsepower Output:
Estimated 18-20 HP (subject to specific market regulations and tuning).
Torque Output:
Estimated 19-21 Nm (subject to specific market regulations and tuning).
Fuel Delivery:
Fuel Injection (FI) system for most models within this range, potentially carburetor on earlier or specific market versions.
Fuel Type:
Unleaded Gasoline
Recommended Oil Viscosity:
Typically 10W-40 or 15W-50 motorcycle-specific oil (confirm with manual for precise grade and API classification).
Oil Capacity:
Refer to manual for exact capacity with or without filter change (likely around 1.4-1.6 liters).
Overall Length:
Specifications vary by exact model year but typically around 2150-2200 mm.
Overall Width:
Specifications vary by exact model year but typically around 760-780 mm.
Overall Height:
Specifications vary by exact model year but typically around 1350-1380 mm.
Dry Weight:
Estimated 170-180 kg.
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
Front Tire Size:
Typically 110/70-16 or similar.
Rear Tire Size:
Typically 140/70-14 or similar.
Fuel Tank Capacity:
Approximately 10-12 liters.
Engine Oil Change Interval:
Typically every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact interval and specific conditions).
Air Filter Cleaning Replacement:
Check every 3,000 km, replace as needed or at intervals specified in the manual (e.g., 12,000-18,000 km).
Spark Plug Replacement:
Inspect every 6,000 km, replace as needed or at intervals specified in the manual (e.g., 12,000-24,000 km).
Cv Belt Inspection Replacement:
Inspect periodically, replacement typically recommended between 15,000-25,000 km depending on usage and wear.
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Kymco approved coolant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on Kymco's specification. Always use fresh, sealed fluid.
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings, and electrical connectors can be common wear items.
Potential Electrical Gremlins:
Older Kymco models can sometimes experience minor electrical issues, such as failing bulbs or intermittent connections, which this manual will help diagnose.
Cooling System Maintenance:
Ensuring proper coolant levels and periodic flushing of the cooling system is crucial for longevity.
