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KYMCO DINK Classic 200 Digital Workshop Repair Manual
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🏷️ Basic Information Identification Make: KYMCO Model: DINK Classic 200 Model Variant: 200 Product Type: Digital Workshop Repair Manual Product Format: PDF Download Codes Product Name Code: KYMCO-DINK-CLASSIC-200-WRP-PDF 👋 Introduction...
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Type: Motorcycle
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Sku: 27964
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DINK Classic 200
Kymco
Motorcycle
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🏷️ Basic Information
Identification
Make:
KYMCO
Model:
DINK Classic 200
Model Variant:
200
Product Type:
Digital Workshop Repair Manual
Product Format:
PDF Download
Codes
Product Name Code:
KYMCO-DINK-CLASSIC-200-WRP-PDF
👋 Introduction
Market Position
Vehicle Segment:
Mid-size scooter, popular for urban commuting and light touring
Target Audience:
Owners seeking to perform their own maintenance and repairs, and professional mechanics
Competitive Analysis
Competitors:
Honda Forza, Yamaha XMAX, Suzuki Burgman (in respective engine classes)
Key Features
Manual Value:
Empowers owners with the knowledge to maintain their vehicle, saving on dealership service costs and extending lifespan
Manual Utility:
Provides detailed instructions essential for accurate diagnostics and efficient repairs
📋 Manual Details
Coverage Areas
Language:
English
Scope:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration
Page Count
Estimated Pages:
300-500 (typical for this class of vehicle and depth of coverage)
Manual Type
Type:
Workshop Repair Manual
Format
Digital Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine operation, diagnosis, overhaul, specifications, and troubleshooting
Fuel System:
Fuel injection system, fuel pump, fuel filter, fuel lines, carburetor (if applicable for older variants), and fuel tank
Ignition System:
Ignition coil, spark plugs, ECU control, timing, and troubleshooting
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, and fan operation
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and emissions control components
Transmission:
Automatic transmission (CVT), gear oil, clutch operation, and diagnosis
Brakes:
Hydraulic system, brake pads, brake discs/drums, calipers, master cylinder, and bleeding procedures
Suspension:
Front fork, rear shock absorbers, linkages, bearings, and alignment procedures
Steering:
Handlebar assembly, steering column, bearings, and adjustment
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, horn, and wiring diagrams
Bodywork:
Fairings, body panels, seat, storage compartments, and trim removal/installation
Frame:
Chassis inspection, welds, and component mounting points
Wheels And Tires:
Tire pressure, wheel bearings, tire replacement, and balancing
Diagnostic Troubleshooting:
Systematic fault finding, common problems, and error code interpretation (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, brake adjustments, and general servicing
Repair:
Step-by-step repair instructions for all major vehicle systems
Rebuild:
Detailed procedures for engine, transmission, and other major component overhauls
Disassembly Assembly:
Detailed instructions for component removal and installation
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, and electrical system diagnosis
Lubrication:
Lubrication points, specifications, and schedules
Wiring Diagrams:
Complete electrical system wiring schematics for accurate troubleshooting
Technical Depth
Depth:
Comprehensive from basic user maintenance to advanced engine and electrical diagnostics
Detail Level:
Includes torque specifications, component tolerances, and detailed diagnostic procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing quick access to information
Print Quality
Resolution:
High-resolution digital reproduction, suitable for on-screen viewing and printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, Liquid-Cooled
Engine Displacement:
171.8 cc (approximate, based on typical 200cc class designation)
Bore X Stroke:
Specific dimensions will be detailed in the manual
Compression Ratio:
Specific ratio will be detailed in the manual
Performance
Horsepower:
Typically in the 14-17 HP range for this displacement and class
Torque:
Specific torque figures will be detailed in the manual
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Specific capacity will be detailed in the manual
Lubrication
Engine Oil Type:
Specific grade (e.g., 10W-40 or 15W-50) and API service classification will be specified
Engine Oil Capacity:
Specific capacity with filter change will be detailed in the manual
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard for this model)
Features
Drive Type:
Belt drive
Final Drive:
Gear reduction
Gear Ratios
Variator Ratios:
Variable ratios managed by the CVT system; specific ranges will be in the manual
Fluid Requirements
Transmission Fluid Type:
Specific automatic transmission fluid (ATF) grade will be specified in the manual
Transmission Fluid Capacity:
Specific capacity will be detailed in the manual
📐 Dimensions
Exterior
Length:
Specific dimensions will be detailed in the manual
Width:
Specific dimensions will be detailed in the manual
Height:
Specific dimensions will be detailed in the manual
Wheelbase:
Specific wheelbase will be detailed in the manual
Weights
Dry Weight:
Specific dry weight will be detailed in the manual
Curb Weight:
Specific curb weight will be detailed in the manual
Max Load Capacity:
Specific load capacity will be detailed in the manual
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle specific crash test ratings not typically available for scooters in the same way as cars)
Active Features
Braking System:
Disc brakes front and rear, possibly with ABS (Anti-lock Braking System) on certain trims/years (check manual for specifics)
Lighting:
Halogen or LED headlights, taillights, and turn signals for visibility
Passive Features
Frame Construction:
Steel underbone frame designed for stability and rider protection
Handlebar Design:
Ergonomically designed for rider control and comfort
💡 Technology Features
Infotainment
Dashboard:
Analog and/or digital display for speedometer, odometer, fuel level, and indicator lights. Specific features vary by year/trim.
Driver Assistance
ABS:
Availability of ABS varies by market and model year. Manual will clarify if equipped.
Connectivity
Charging Port:
Some models may include a 12V accessory power outlet or USB charging port for devices. Manual will confirm.
🔧 Maintenance
Service Intervals
Initial Service:
Typically around 600 miles (1000 km) for the first service, including oil and filter change, and inspection.
Regular Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or annually, whichever comes first. Specific interval in manual.
Air Filter Cleaning Replacement:
Inspect every 3,000 miles (5,000 km), clean or replace as needed. Manual will specify.
Spark Plug Replacement:
Typically every 6,000-10,000 miles (10,000-16,000 km). Manual will provide exact part number and interval.
Cv Belt Inspection Replacement:
Inspect every 6,000 miles (10,000 km), replace based on wear. Manual will detail inspection criteria.
Fluid Specifications
Engine Oil Grade:
Likely SAE 10W-40 or 15W-50, API SG or higher. Manual is definitive.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid recommended. Manual will specify.
Coolant Type:
Antifreeze coolant with anti-corrosion properties. Manual will specify type and mix ratio.
Transmission Fluid Grade:
Specific Automatic Transmission Fluid (ATF) required. Manual is essential.
Known Issues
Common Wear Items:
CVT belt, drive face/roller assembly, brake pads, tires, battery.
Potential Electrical Issues:
Corrosion on connectors, regulator/rectifier failure (common in many scooters).
Engine Performance Degradation:
Can be due to clogged fuel injectors, worn spark plugs, or clogged air filters.
📚 Vehicle History
Brand Heritage
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese company renowned for its production of scooters, motorcycles, and ATVs.
Model Evolution
Dink Series:
The DINK series is a long-standing and popular line of scooters from KYMCO, known for comfort and practicality.
Classic Variant:
The 'Classic' designation suggests a model that may emphasize retro styling or a focus on established, reliable engineering, possibly with some modern updates.
Production
Production Period:
Specific production years for the DINK Classic 200 will be covered by the manual; likely active in the 2000s and early 2010s, but exact range depends on regional variations.
Manufacturing Location:
Primarily manufactured in Taiwan