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KYMCO MOVIE 125 Service Repair Manual

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🏷️ Basic Information Identification Make: KYMCO Model: MOVIE 125 Model Variant: 125cc Scooter Codes Product Name: KYMCO MOVIE 125 Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Lightweight, mid-size...
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Type: Motorcycle
Vendor:
Sku: 267237
KYMCO MOVIE 125 Service Repair Manual
🏷️ Basic Information
Identification
Make:
KYMCO
Model:
MOVIE 125
Model Variant:
125cc Scooter
Codes
Product Name:
KYMCO MOVIE 125 Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Lightweight, mid-size scooter designed for urban commuting and light touring.
Competitive Analysis
Key Competitors:
Honda PCX125, Yamaha NMAX 125, Suzuki Address 125
Key Features
Manufacturer Focus:
KYMCO is known for producing reliable and value-oriented scooters and motorcycles.
📋 Manual Details
Coverage Areas
Engine Service:
Complete Engine Overhaul, Reassembly, and Tuning
Transmission Service:
CVT System Maintenance and Repair
Electrical System:
Wiring Diagrams, Component Testing, and Troubleshooting
Chassis And Suspension:
Frame, Forks, Shock Absorbers, Bearings
Braking System:
Front and Rear Brake Overhaul, Bleeding, and Adjustment
Fuel System:
Fuel Injection System, Carburetor (if applicable), Fuel Pump
Cooling System:
Radiator, Coolant Flow, Thermostat
Exhaust System:
Muffler, Catalytic Converter (if applicable), Lambda Sensor
Bodywork And Trim:
Fairings, Seats, Panels, Lighting
Page Count
Estimated Pages:
Hundreds (Exact count not specified, implies comprehensive)
Manual Type
Type:
Service Repair Manual
Language
Language:
English (Assumed based on typical market)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Disassembly, Inspection, Repair, and Reassembly (Top End, Bottom End)
Engine Management:
Ignition System, Fuel Injection Control, Sensors, ECU Diagnostics
Drivetrain:
Continuously Variable Transmission (CVT) Operation, Belt Replacement, Roller Maintenance
Suspension And Steering:
Front Fork Overhaul, Rear Shock Absorber Servicing, Steering Head Bearings
Brakes:
Hydraulic Brake System Diagnosis, Pad Replacement, Rotor Inspection, Fluid Bleeding Procedures
Electrical Components:
Battery, Starter Motor, Alternator/Generator, Lighting System, Switches, Fuses
Fuel And Emissions:
Fuel Tank, Fuel Lines, Injectors, Evaporative Emission Control System (EVAP)
Cooling And Lubrication:
Coolant System Maintenance, Oil Pump Operation, Lubrication Points
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Air Filter Cleaning/Replacement
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Problem Solving
Repair And Rebuild:
Detailed Step-by-Step Instructions for Component Overhaul and Replacement
Adjustments:
Carburetor Adjustment (if applicable), Throttle Cable Adjustment, Brake Lever Adjustment
Wiring Diagrams:
Comprehensive Electrical Schematics for Easy Troubleshooting
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including checking sensor outputs and ECU data.
Rebuild Instructions:
Complete engine and transmission rebuild instructions with torque specifications.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
📊 Manual Specifications
File Format
PDF Quality:
High-Resolution, Searchable Text, Printable Pages
Print Quality
Scalability:
Optimized for digital viewing and printing of individual pages.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Single Cylinder, SOHC (Specific configuration might vary slightly by year)
Displacement:
Approximately 125cc (Exact displacement may vary, e.g., 124.6cc)
Bore X Stroke:
Refer to manual for exact specifications (Typical for this class: ~52.4mm x 57.9mm)
Cooling System:
Liquid-Cooled (Typically)
Performance
Horsepower:
Estimated 10-12 HP (Exact figures depend on model year and tuning)
Torque:
Refer to manual for exact specifications (Typically 9-11 Nm)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Refer to manual for exact specification (Typically 6-8 Liters)
Ignition
Ignition System:
Electronic Ignition (CDI or ECU controlled)
Emission Control
Emission Standards:
Compliant with Euro 3/4 or equivalent emissions standards (dependent on market and year)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive System:
Belt Drive to Rear Wheel
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions (Typically ~1900-2000mm)
Width:
Refer to manual for exact dimensions (Typically ~700-750mm)
Height:
Refer to manual for exact dimensions (Typically ~1100-1150mm)
Weights
Curb Weight:
Refer to manual for exact specification (Typically 120-130 kg)
Max Load Capacity:
Refer to manual for exact specification
🛡️ Safety Features
Ratings
Crash Safety:
Not typically rated by formal crash safety organizations for scooters; focus on structural integrity and rider protection.
Active Features
Braking System Type:
Disc Brakes (Front and Rear) or Disc Front/Drum Rear (Check specific model variant)
ABS:
Available on some higher-spec models or later year versions (Confirm via VIN or manual).
Passive Features
Lighting:
Halogen or LED Headlight, Taillight, and Turn Signals
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or Analog/Digital combination with speed, RPM, fuel level, and indicator lights.
Driver Assistance
ABS Implementation:
Anti-lock Braking System (if equipped) enhances stability during braking.
Connectivity
Usb Charging:
May feature a 12V power outlet or USB charging port in the storage compartment (Check specific model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or 6 months (Refer to manual for precise interval and oil grade)
Air Filter Service:
Inspect every 5,000 km, clean or replace as needed. Replace typically every 10,000-15,000 km.
Spark Plug Replacement:
Replace every 10,000-15,000 km (Refer to manual for correct plug type and gap)
Cvt Belt Inspection:
Inspect every 10,000 km, replace typically every 20,000-30,000 km (depending on usage and wear).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Confirm specific viscosity and API rating in manual)
Engine Oil Capacity:
Refer to manual for exact capacity (Typically ~0.8-1.0 Liter)
Coolant Type:
Ethylene Glycol based antifreeze coolant (50/50 mix with distilled water, or pre-mixed, refer to manual)
Brake Fluid Type:
DOT 4 (Confirm in manual for both front and rear systems)
Known Issues
Common Wear Items:
CVT Belt wear, brake pad wear, suspension bushings, battery degradation.
Electrical Gremlins:
Wiring harness issues or sensor failures can occur in older models, manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Kymco History:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese company founded in 1963, initially as a parts supplier for Honda. It has since grown into a major global manufacturer of scooters, motorcycles, and ATVs.
Model Evolution
Movie Series:
The Movie series has been a consistent offering from KYMCO, targeting the practical commuter market with a balance of performance and economy. Specific design updates and engine enhancements would occur with model year changes.
Production
Manufacturing Location:
Taiwan (Primary)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the Movie 125 are not widely publicized, but KYMCO generally receives recognition for value and reliability in the scooter market.
Ratings
Consumer Reviews:
Generally positive for commuting practicality, fuel efficiency, and value for money. Common feedback points relate to suspension comfort and occasional minor electrical quirks.
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