Engine Mechanical:
Complete overhaul of the engine, including cylinder head, valve train, pistons, rings, connecting rods, crankshaft, oil pump, and crankcase. Covers disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Detailed procedures for the carburetor system, including cleaning, adjustment, and replacement of components like jets, needles, and diaphragms. Fuel pump, fuel filter, and fuel lines are also covered.
Ignition System:
Information on spark plugs, ignition coils, wiring, and timing. Includes troubleshooting and replacement of ignition components.
Cooling System:
Covers the radiator, cooling fan, coolant hoses, and any associated sensors or thermostats. Includes fluid changes and leak testing.
Exhaust System:
Details on the muffler, downpipe, catalytic converter (if applicable), exhaust gaskets, and heat shields. Covers inspection for leaks and component replacement.
Drivetrain:
Includes transmission servicing (e.g., CVT belt inspection/replacement, gear oil changes), clutch operation and replacement (clutch shoes, pressure plate, flywheel), and axle components.
Brakes:
Comprehensive coverage of the braking system, including brake pad/shoe replacement, rotor inspection/replacement, brake fluid changes, and hydraulic system bleeding. Covers both front and rear braking mechanisms.
Suspension Steering:
Details on front forks, rear shock absorbers, steering head bearings, and associated components. Includes procedures for adjustment and replacement.
Electrical System:
Extensive coverage of the wiring harness, lighting (headlights, taillights, turn signals, interior lighting), battery, starter motor, alternator, and sensors. Includes detailed wiring diagrams.
Bodywork Chassis:
Covers body panels, trim, interior components (dashboard, console, door panels), hinges, latches, and fasteners. Includes procedures for removal and installation.
Routine Maintenance:
Oil changes, transmission fluid changes, brake fluid flushes, tire rotation and pressure checks, spark plug replacement, air filter replacement, and general inspection procedures.
Troubleshooting:
Diagnostic guides and flowcharts for identifying and resolving common issues across all major vehicle systems.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly, including machining specifications and torque values.
Transmission Repair:
Procedures for servicing or replacing transmission components, including clutch assemblies and gear mechanisms.
Brake System Overhaul:
Detailed instructions for replacing brake pads, shoes, rotors, calipers, and bleeding the hydraulic system.
Electrical Diagnostics:
Utilizing wiring diagrams to diagnose and repair faults in the electrical system, including lighting, ignition, and charging circuits.
Body Panel Replacement:
Instructions for removing and installing various body panels, trim pieces, and interior components.
Suspension Component Replacement:
Guides for replacing shocks, struts, steering head bearings, and other suspension elements.
Special Tool Usage:
Identification and instructions for using specialized tools required for specific repair procedures (e.g., rotor pullers, specialized wrenches).
Depth:
Comprehensive, Factory-level detail covering all aspects of maintenance, repair, diagnostics, and overhaul for the KYMCO MOVIE 125.
Level Of Detail:
Includes detailed diagrams, exploded views, torque specifications, clearances, fluid capacities, and service limits.
Engine Type:
Likely a 4-stroke, single-cylinder, air-cooled (or liquid-cooled, depending on exact model variant, but 125cc typically air-cooled) internal combustion engine.
Displacement:
Approximately 125cc (specific cc may vary slightly by year/region, but the manual covers this variant).
Horsepower:
Typically in the range of 8-12 HP, depending on specific tuning and emissions regulations for the model year.
Torque:
Torque figures will be provided in the manual for optimal performance tuning and analysis.
Fuel Delivery:
Likely Carbureted, as indicated by tags like 'Carb,' 'Intake,' 'Air Screw.' Fuel injection is less common on this class of scooter, but the manual would specify.
Fuel Type:
Unleaded gasoline (specific octane rating would be detailed in the manual).
Oil Change Interval:
Specific mileage or time intervals for engine oil changes will be clearly defined in the manual (e.g., every 3,000 km or 6 months).
Transmission Service Interval:
Intervals for checking/replacing CVT belt, drive belt, and gear oil will be detailed.
Brake Fluid Flush Interval:
Recommended intervals for flushing and replacing brake fluid to maintain braking performance.
Engine Oil Type:
The manual will specify the exact API service classification, viscosity grade (e.g., SAE 10W-40), and capacity for the engine oil.
Transmission Oil Type:
Specification for the gear oil used in the final drive, including viscosity and capacity.
Brake Fluid Type:
Likely DOT 3 or DOT 4 brake fluid, with the specific type and capacity clearly stated.
Common Wear Items:
The manual will highlight common wear items such as brake pads, clutch shoes, drive belts, and tires, providing wear limits and replacement procedures.
Electrical Connections:
Potential for corrosion or loose connections in the electrical system, with guidance on inspection and cleaning.
